Claas DOMINATOR 150 - Threshing Mechanism

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60 00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

3 Safety

3.3 Safety decals

67079

71916

3.3.6 Threshing mechanism

00 0514 896 1 (5)

Touch machine parts only after they have come to a

complete halt.

14541

14542

14543

Main Page

Table of Contents5
Introduction16
General Information16
How to Use this Manual16
Validity of Instructions18
Specifications18
Road Traffic Regulations18
Note on Electronic Engine Management21
Various Components / Machine Body23
Spare Parts and Technical Questions23
Machine Identification Plate23
Identification Plate of CATERPILLAR 3056 E Engine25
Identification Plate of PERKINS 1006-6T Engine25
Identification Plate of CATERPILLAR C6.6 Engine26
Drive Axle Identification Plate26
Rear Axle Identification Plate26
Trailer Hitch Identification Plate27
Hitch Block Identification Plate28
Cab Identification Plate29
Straw Chopper Identification Plate29
Sectional View of Machine30
Attachment Parts / Machine Body30
Machine Overview30
Access to the Workplace and Maintenance Areas32
Safety34
General Information34
Important Information34
Intended Use34
Reasonable Foreseeable Misuse35
Safety and Accident Prevention Regulations36
General Safety and Accident Prevention Regulations for Combine Harvesters37
Prior to Operation, General37
Additional Weights38
Transporting Passengers38
General Driving Operations38
Automotive Operation of Combine Harvester38
Driving Operations on Slopes39
Leaving the Machine39
Front Attachments and Trailers39
Crop Receptacle / Straw Receptacle40
Grain Delivery40
Air Conditioner40
Adjustment and Maintenance Work40
Accumulators41
Antifreeze41
First Aid Measures42
Decommissioning and Disposal42
Applying the Feeder Housing Safety Lock43
Moving out the Feed Rake Conveyor Safety Lock43
Secure the Machine with Wheel Chocks so It will Not Roll Away44
Securing the Straw Guide Apron in Raised Position45
Jack up the Machine45
Fire Extinguisher45
Battery Isolating Switch46
Danger of Injury Due to Escaping Hydraulic Liquid46
Loading and Tying down the Machine47
Removing the Lift Eyes49
Safety Rules50
Identification of Warning and Danger Signs50
Safety Decals51
General Information on Safety Decals51
Engine52
Chassis54
Cab / Operator's Platform55
Feeder Unit57
Threshing Mechanism60
Separation62
Crop Receptacle / Straw Receptacle64
Grain Delivery67
Various Components / Machine Body72
Safety Decals74
General Instructions on Safety Decals74
Chassis74
Specifications75
Dominator 150 / 140 / 13075
General Information75
CATERPILLAR C6.6 Engine75
CATERPILLAR 3056E Engine76
Perkins 1006-T6 Engine76
Chassis77
Tyre Pressures78
Chassis Track Width80
Brake81
Steering81
Electric System / Electronics82
Cab / Operator's Platform82
Intake82
Threshing Mechanism83
Separation83
Cleaning Unit84
Grain Delivery84
Attachment Parts / Machine Body Dimensions84
Attachment Parts / Machine Body Weights86
Prior to Initial Operation87
General Information87
General Warnings Prior to Initial Operation87
Initial Operation Check List87
Chassis89
Removing / Installing the Wheels89
Overview of Rear Axle89
Converting the Rear Axle from Transport to Working Position90
Rear Axle 00 0649 950 1 - Adjusting the Track Width91
Hitch93
Installing the Trailer Hitch (Accessories)93
Electrical / Electronic Equipment94
Installing the Fan / Air Conditioner Fuse94
Feeder Unit95
Fitting / Adjusting the Mounting Plates95
Aligning the Coupling Pin95
Checking the Front Attachment Cylinders96
Checking the Cutterbar Float Springs97
Grain Delivery99
Closing the Service Aperture on the Grain Tank Unloading Tube99
Installing the Grain Tank Safety Device99
Prior to each Operation101
General Information101
General Warnings Prior to Operation101
Check List for Daily Operation101
Overview of Controls103
General Information103
General Warnings - Overview of Controls103
Cab / Operator's Platform104
Overview of Operator's Platform (DOMINATOR 130)104
Overview of Operator's Platform (DOMINATOR 150/140)106
Hydraulic System Control Unit (DOMINATOR 130 Lift Hydraulic System)107
Multifunction Handle (DOMINATOR 150 / 140)108
Switch Console (DOMINATOR 130)108
Diesel Engine Speed Adjustment Rotary Switch (DOMINATOR 130, CATERPILLAR C-6.6, 3056 E)109
Diesel Engine Speed Lever (DOMINATOR 130, Perkins 1006-T6)109
Function of Warning Lights 7 and 8 (DOMINATOR 130)110
Switch Console (DOMINATOR 150 / 140)111
Diesel Engine Speed Rotary Switch (DOMINATOR 150 / 140)112
Function of Warning Lights 15 and 18 (DOMINATOR 150 / 140)113
Overview of Steering Column114
Cab Roof Controls117
Cab with Fan118
Cab with Air Conditioner (with York Compressor)118
Cab with Air Conditioner (with Sanden Compressor)120
Cab with Fan and Heater121
Control Levers122
Functions Monitor122
Attachment Parts / Machine Body124
Worklights124
Cab124
Sun Roof125
Tool Box125
Mounting/Removing Front Attachment126
General Information126
General Warnings Installing / Removing the Front Attachment126
Installing the Front Attachment127
Suspending Front Attachment127
Interlocking the Front Attachment127
Installing Universal Drive Shaft128
Connecting the Hydraulic System130
Connecting the Electric Equipment (Accessory)130
Removing the Stands131
Removing the Front Attachment133
Fitting the Stands133
Disconnecting the Hydraulic System134
Disconnecting the Electric Equipment (Accessory)134
Removing Universal Drive Shaft135
Unlocking the Front Attachment136
Unhitching Front Attachment136
Driving and Transportation138
General Information138
General Warnings - Driving and Transportation138
Preparing Road Travel138
Preparing Fieldwork141
Engine143
Adjusting the Diesel Engine Speed (DOMINATOR 150 / 140)143
Starting the Diesel Engine (DOMINATOR 150 / 140)143
Stopping the Diesel Engine (DOMINATOR 150 / 140)145
Adjusting the Diesel Engine Speed (DOMINATOR 130)146
Starting the Diesel Engine (DOMINATOR 130)146
Stopping the Diesel Engine (DOMINATOR 130)148
Chassis150
Ground Speed Control Lever (DOMINATOR 150 / 140)150
Shifting a Gear (DOMINATOR 150 / 140)150
Ground Speed Control Lever (DOMINATOR 130)151
Shifting a Gear (DOMINATOR 130)152
Adjusting the Ground Speed Control Lever Actuating Resistance (DOMINATOR 150 / 140)153
Driving Behaviour154
Towing the Machine154
Forward Towing155
Reverse Towing155
Brake156
Applying the Parking Brake156
Releasing the Parking Brake156
Foot Brake156
Braking / Stopping the Machine (DOMINATOR 150 / 140)157
Braking / Stopping the Machine (DOMINATOR 130)158
Parking the Machine159
Steering160
Adjusting the Steering Column160
Hitch161
Hitching the Trailer161
Unhitching the Trailer164
Cab / Operator's Platform166
Adjusting the Driver's Seat with Mechanical Suspension (Standard Version)166
Adjusting the Driver's Seat with Mechanical Suspension (Standard Version)167
Adjusting the Mechanically Suspended Driver's Seat (Option)169
Various Components / Machine Body171
Rotating the Front Ladder (Standard)171
Adjusting the Rear Ladder171
Fieldwork Settings173
General Information173
General Warnings - Fieldwork Settings173
Feeder Unit174
Adjusting the Cutting Height Indicator174
Adjusting the Scraper Profiles174
Adjusting the Height of the Feeder Chain175
Adjusting the Front Attachment Drop Rate (DOMINATOR 150)176
Threshing Mechanism177
Removing / Installing Threshing Concave Segments (Multicrop Concave)177
Adjusting the Basic Concave Adjustment177
Separation180
Adjusting the Separation Performance Monitor Sensors180
Cleaning Unit181
Checking / Adjusting the Fan Speed Display181
Adjusting the Cleaning Performance Monitor Sensors181
Removing the Sieves182
Installing the Sieves183
Crop Receptacle / Straw Receptacle185
Removing the Straw Guide Plate (Straw Chopper with Standard Spreader)185
Installing the Straw Guide Plate (Straw Chopper with Standard Spreader)186
Unscrewing the Free-Swinging Knives187
Bolting down the Free-Swinging Knives188
Straw Chopper Sieves Installation Position189
Grain Delivery191
Adjusting the Grain Tank Full Indicator DOMINATOR 150191
Fieldwork193
General Information193
General Warnings Fieldwork193
Description and Function194
Cutterbar194
Threshing Mechanism195
Straw Walker195
Cleaning Unit195
Disawning195
Considerations before Combining196
When Combining, Remember196
Front Attachment197
Adjusting the Reel Horizontally (Mechanically)197
Adjusting the Reel Horizontally (Hydraulically)198
Adjusting the Reel Circumferential Speed198
Feeder Unit200
Reading the Ground Pressure200
Reading the Cutting Height201
Reversing the Front Attachment / Feeder Unit201
Switching on the Front Attachment203
Disengaging the Front Attachment204
Threshing Mechanism205
Engaging the Threshing Mechanism205
Disengaging the Threshing Mechanism206
Adjusting the Concave206
Installing / Removing the Disawner Bars (Accessory)207
Unslugging the Threshing Drum209
Adjusting the Threshing Drum Speed210
Threshing Drum Two-Step Variable-Speed Drive (Chain Drive)212
Separation214
Adjusting the Deflector Curtain214
Observe the Straw Blockage Warning Downstream of the Separation Stage214
Adjusting the Separation Performance Monitor Display215
Installing / Removing the Straw Walker Fishback217
Cleaning Unit219
Adjusting the Fan Speed219
Adjusting the Wind Board219
Adjusting the Sieves Manually220
Adjusting the Cleaning Performance Monitor Display221
Crop Receptacle / Straw Receptacle223
Putting the Straw Chopper into Operation (Swinging the Standard Spreader to Chopping Position)223
Putting the Straw Chopper out of Operation (Swinging the Standard Spreader to Swathing Position)225
Swinging the Standard Distributor into the Transport Trolley Transport Position228
Adjusting the Stationary Knives (Standard Straw Chopper)229
Grain Delivery231
Inspecting the Returns231
Opening / Closing the Grain Tank Cover231
Swinging the Grain Tank Unloading Tube out / in (DOMINATOR 150 / 140)232
Swinging the Grain Tank Unloading Tube out / in (DOMINATOR 130)233
Engaging / Disengaging the Grain Tank Unloading234
Removing / Installing the Grain Tank Auger Cover Plates236
Clean Machine for Bulk Seed Change237
Sieve Charts / Threshing Charts238
Sieve Table238
Threshing Table239
Disawning242
Disawner Bars242
Faults and Remedies243
General Information243
General Warnings Faults and Remedy243
Cab / Operator's Platform244
Central Terminal Compartment244
Air Conditioner Faults and Remedies244
Front Attachment247
Feeder Unit249
Feeder Unit Problem and Remedy249
Threshing Mechanism250
Threshing Mechanism Problem and Remedy250
Threshing Drum251
Separation252
Separation Problem and Remedy252
Cleaning Unit253
Cleaning Problem and Remedy253
Crop Receptacle / Straw Receptacle254
Crop / Straw Discharge Problems and Remedies254
Grain Delivery255
Grain Delivery Problems and Remedies255
Installing the Grain Tank Unloading Shear Bolt257
Maintenance258
General Information258
General Warnings Maintenance258
General Information259
Front Attachment259
Cleaning the Engine Compartment and Hazard Areas259
Belts259
Variable-Speed Drives259
Bolts259
Lubrication259
Cleanliness of Lubricants260
Brakes261
Wheels / Tyres261
10Hydraulic System262
Electrical System263
12Air Conditioner264
13Protective Guards265
14Spare Parts265
15Unbalance266
16Welding Work on Combine Harvester266
17Putting the Machine out of Action266
18Cleaning of Surfaces with Decals Applied267
19Winter Storage Instructions for Combines267
20Coolant268
Maintenance Schedule269
Service Intervals269
Lubricants Chart273
Lubricants273
Engine277
Overview of Engine CATERPILLAR C-6.6277
Overview of Engine CATERPILLAR 3056 E277
Overview of Engine PERKINS 1006-6T278
Overview of Cooling Units278
Cleaning the Diesel Engine Surroundings279
Draining Fuel from the Fuel Tank279
Fill up the Machine's Fuel Tank281
Cleaning the Fuel Tank Filler Screen282
Closing / Opening the Fuel System Shut-Off Tap282
10Bleed Fuel System283
Cleaning the Fuel Sediment Bowl Filter283
12Draining Condensation at the Fuel Prefilter (Standard Equipment)284
13Changing the Fuel Prefilter (Standard Equipment)285
14Draining Condensation at the Fuel Prefilter (Additional Equipment)286
15Changing the Fuel Pre-Filter (Accessory)287
16Changing the Fuel Filter CATERPILLAR C-6.6 / 3056 E289
17Changing the Fuel Filter PERKINS 1006-6T290
18Checking the Diesel Engine Oil Level291
19Changing the Diesel Engine Oil / Oil Filter293
20Adjusting the Diesel Engine Valves295
21Checking the Radiator Coolant Level295
22Checking the Coolant Mixing Ratio296
23Changing the Radiator Coolant297
24Draining the Radiator Coolant297
25Topping up Coolant299
26Cleaning the Rotary Chaff Screen300
27Cleaning the Cooling Unit300
28Changing the Coolant Hoses300
29Cleaning / Changing the Diesel Engine Air Cleaner with Plastic Housing301
30Changing the Diesel Engine Air Cleaner Safety Cartridge with Plastic Housing303
31Cleaning the Air Filter Intake Screen303
32Changing the Air Intake Hoses304
33Retightening the Air Intake Tube Clamps304
Chassis306
Wheels / Tyres306
Checking the Tightening Torque of Wheel Nuts / Wheel Bolts307
Cleaning the Surroundings of the Drive Axle Manual Gearbox308
Checking the Final Drive Oil Level DOMINATOR 150 / 140308
Draining the Final Drive Oil DOMINATOR 150 / 140309
Topping up the Final Drive Oil DOMINATOR 150 / 140310
Checking the Final Drive Oil Level DOMINATOR 130311
Draining the Final Drive Oil DOMINATOR 130311
Topping up the Final Drive Oil DOMINATOR 130312
10Checking the Drive Axle Gearbox Oil Level313
Draining the Oil from the Drive Axle Gearbox314
12Topping up Oil in the Drive Axle Gearbox315
13Adjusting the Chassis Clutch DOMINATOR 130316
14Adjusting the Short-Circuit Valve DOMINATOR 130316
Brake318
Checking / Refilling Brake Fluid318
Adjusting the Parking Brake318
Adjusting the Foot Brake319
Drive Belts / Drive Chains320
General Warnings320
Drive Diagram, Left Side DOMINATOR 150 / 140 / 130321
Drive Diagram, Right Side DOMINATOR 150 / 140 / 130322
Adjusting Belt (R1)323
Adjusting Belt (R2)324
Adjusting Belt (R3)325
Adjusting Belt (R4)326
Adjusting Belt (R5)327
Adjusting Belt (R8)328
10Adjusting Belt (R9)329
Adjusting Belt (R10)330
12Removing Belt (R7)331
13Installing Belt (R7)331
14Adjusting Belt (R12)333
15Adjusting Belt (R13)334
16Removing Belt (R14)335
17Installing Belt (R14)336
18Adjusting Belt (R14)337
19Removing Belt (R42)338
20Installing Belt (R42)338
Hydraulic System340
Checking the Hydraulic System Oil Level340
Changing the Hydraulic System Oil / Oil Filter / Fresh Air Filter Element340
Dominator 150 / 140340
Dominator 130340
Electric System / Electronics347
1Checking the Battery Electrolyte Level347
Cab / Operator's Platform348
Cleaning / Changing the Cab Air Filter348
Cleaning the Cab Recirculation Air Filter348
Cleaning the Cab Roof Units349
Putting the Air Conditioner into Operation350
Precautions for Protecting the Air Conditioner During Extended Standstill Periods - DOMINATOR 130 with York Compressor350
Checking the Air Conditioner Refrigerant Moisture Saturation350
Changing the Air Conditioner Refrigerant351
Feeder Unit353
1Cleaning the Feed Rake Conveyor Retainers353
2Adjusting the Feeder Chains353
3Adjusting the Feeder Chain Slip Clutch354
4Checking the Rasp Plates on the Feed Rake Conveyor355
Threshing Mechanism356
1Cleaning the Stone Trap356
2Cleaning the Threshing Mechanism356
Separation358
1Cleaning the Straw Walker358
2Checking the Deflector Curtain359
3Cleaning the Separation Throughput Monitor Sensor359
Cleaning Unit360
1Cleaning the Cleaning Throughput Monitor Sensor360
2Cleaning the Fan360
3Setting the Fan Speed Gauge360
4Cleaning the Stepped Preparation Floors361
5Cleaning the Sieves362
Grain Delivery363
1Adjusting the Returns Elevator Chain363
2Adjusting the Grain Elevator Chain363
3Cleaning the Auger Troughs364
4Cleaning the Grain Tank366
5Adjusting the Grain Tank Unloading Tube Support Transport Position366
Various Components / Machine Body367
1Checking the Fire Extinguisher367
Lubrication Chart368
Lubrication Points368
General Warnings Lubrication Chart368
Lubricants368
Greasing Cycles369
Lubrication Points - 10 H on the Left371
Lubrication Points - 10 H on the Right372
Lubrication Points - 50 H on the Left373
Lubrication Points - 50 H on the Right374
Lubrication Points - 100 H on the Left375
Lubrication Points - 100 H on the Right377

Claas DOMINATOR 150 - Threshing Mechanism

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