Controlotron 1010PVN - APPENDIX A; Couplant Installation Instructions

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A P P E N D I X A

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Table of Contents16
Getting Started23
Introduction23
Important Safety Considerations23
Flowmeter Installation Steps23
The Keypad Enable Switch24
The 1010PVN Keypad24
Keypad Function Chart24
Introduction to the 1010PVN Menu Screens24
Explanation of the Callouts25
How to Use the Installation Menu25
Accessing and Leaving the Menu26
How to Enter Data26
Selecting Items from an Option List27
Multiple Select Option Lists28
Entering Numeric Data28
Entering Alphanumeric Strings29
The Meter Type Menu29
Dual Path29
Creating a New Site Setup30
The 1010PVN Installation Menu33
The Channel/Path Setup Menu34
The Channel/Path Setup Menu Structure34
How to Recall a Site Setup34
How to Enable and Disable a Sensing Path35
How to Create/Name a Site Setup36
How to Enable/Disable Site Security36
How to Delete a Site Setup37
How to Save/Rename a Site Setup37
The Pipe Data Menu38
The Pipe Data Menu Structure40
How to Select a Pipe Class41
How to Select a Pipe Size41
How to Enter the Pipe OD (In. or MM)42
How to Select a Pipe Material42
How to Enter the Wall Thickness42
Liner Material43
Liner Thickness43
Thermexp Coef43
Mod of Elast PSI44
The Application Data Menu44
The Application Data Menu Structure44
How to Select a Liquid Class46
How to Edit the Estimated Vs (Liquid Sonic Velocity)46
How to Edit the Viscosity (Cs) Setting47
How to Edit the Density (SG) Setting47
Activating the Liquid Table47
Setting the Liquident™ Slope48
Setting the Pressure Slope49
The Reference Base Temperature49
Setting the Liquident™ Index50
Index Value50
Viscosity50
Visc Slope50
How to Select a Pipe Temperature Range51
Pipe Configuration51
Pipe Configuration Menu Structure52
Pipe Configuration Option List Definitions52
The Pick/Install XDCR (Transducer) Menu53
How to Select a Transducer Model55
How to Select a Transducer Size55
How to Select a XDCR Mount Mode55
How to Use the Spacing Offset55
The Number Index Menu Cell56
Reviewing the Spacing Method56
The Ltn Menu Cell57
How to Use [Install Completed?]57
Force Transmit Procedure58
The Empty Pipe Set Menu61
How to Use the Actual MTY Command61
How to Use the Mtymatic Command61
How to Use the Set Empty Command62
Autozero62
Actual Zero62
Reversamatic62
Zeromatic TM63
Using Actual Zero63
Using Reversamatic63
Zeromatic (Optional Function)64
The Operation Adjust Menu66
Operation Adjust Menu Structure66
Damping Control67
Deadband Control67
Memory/Fault Set67
Memory Delay (Sec)68
The Flow/Total Units Menu68
Totalizer Controls69
Flow/Total Units Menu Structure70
Flow Volume Units71
Flow Time Units71
Flow Display Range71
Flow Display Scale72
Total Volume Units72
Totalizer Scale73
Total Resolution73
Totalizer Mode74
Batch/Sample Total74
The Data Span/Set/Cal Menu74
Data Span/Set/Cal Menu Structure75
Span Data77
Pgen77
Max Flow78
Min Flow78
Max Liquident78
Min Liquident78
Max Vs M/S78
Min Vs M/S78
Max Viscosity Cs79
Min Viscosity Cs79
Max Temperature79
Min Temperature79
Set Alarm Levels79
High Flow79
Low Flow79
Max Liquident80
Min Liquident80
High Viscosity Cs80
Low Viscosity Cs80
High Temperature80
Low Temperature80
Interface Vs M/S80
Aeration80
Makeup Latch81
Calibrate Flowrate and Calibration Tables81
Intrinsic81
Kc Calibration82
Kc Factor82
Selecting the Kc Factor82
Calibration Tables 1 through 383
The Stripchart Setup Menu84
Select Data85
Data Display85
Time Base85
Stripchart Clear86
The Datalogger Setup Menu86
Datalogger Setup Menu Structure87
Datalogger Mode88
Datalogger Data88
Alarm Letter Codes and Descriptions89
Log Time Interval89
Datalogger Events89
Display Datalogger90
The I/O Data Control Menu91
Analog Output Setup93
1010PVN Analog Outputs93
Analog out Setup Data Categories93
Assigning Io Output Functions94
Assigning Vo Output Functions94
Assigning Pgen Output Functions94
Relay Setup95
Assigning Relay 1 and 2 Functions95
Relay Option List95
Analog Input Setup (Optional Function)96
Setting up the Analog Current Input97
The Diagnostics Data Menu97
Main Diagnostics Data Screen97
Diagnostics Data Menu Structure98
Diagnostic Main Menu Description99
Flow Data Menu99
Flow Data Menu Items99
Vs M/S100
Hiflow and Loflow100
Ancal100
The Application Info Menu101
Application Info Menu Items102
The Liquid Data Menu102
Liquid Data Menu Items102
The Site Setup Data Menu103
Site Setup Menu Items103
Introduction to [HF] Menu Item103
Using the [HF] Menu Item104
Manual" Adjustment Procedure105
Automatic" Adjustment Procedure105
The Test Facilities Menu107
Test Facilities Commands107
Makeup107
The Test Facilities Graph Screen108
Entering the Diagnostic Graph Screen109
Diagnostic Text Display109
Time Base Control109
Correlated Plot109
Command Modes110
Description of Graph Screen Text Display Parameters112
Hot Key Summary112
Troubleshooting Tips113
Flow Computer Messages113
Using the "F4" Reset Sequence114
Troubleshooting with Transducer Test Blocks116
Using the 1012Tb-1 and 2 Test Blocks116
Using the 996PSP Pipe Simulator118
If a Pipe Simulator/Test- Block Test Fails119
Guide to a Smooth Installation120
Checklist for 1010 Startup & Performance120
Programming120
Installation/Transducer Mount Guidelines120
Start-Up121
Diagnostic/Performance Verification121
Optimization/Correction of Problems121
Incorrect "Measured Vs121
Low Valc122
Detection Fault/Low Signal122
High Vaer122
Poor Signal123
Official" Coupling Compound123
Alternative" Coupling Compound123
Ideal Vsig Display123
Hardware Installation Guide124
Preparing to Mount the Transducers124
How to Identify 1011 Transducers and Mounting Hardware124
Selecting a Location for Clamp-On Transducers124
Clamp-On Transducer Mounting Modes125
Preparing the Pipe126
Reflect Mode with EZ Clamp and Spacer Bar Only127
Direct Mode with EZ Clamp and Spacer Bar Only128
Reflect Mode-Mounting Frames and Spacer Bar132
Reflect Mode with Spacer Bar Only133
Direct Mode-Mounting Frames, Spacer Bar and Spacing Guides135
Using 1012T Mounting Tracks139
Installing a 1012T Mounting Track in Reflect Mode139
Installing a 1012T Mounting Track in Direct Mode141
Mounting Temperature Sensors143
Wiring Temperature Sensor to the Analog Input Module144
1010PVN Supply and Return Connections145
Notes on System 1010 Analog Input Modules146
Single Channel Models146
The Meter Facilities Menu and Graphic Display Screens148
Preferred Units148
The Table Setups Menu149
Pipe Table149
Pipe Table Menu Structure149
Create/Edit Pipe150
Delete Pipe151
Transducer Type Menu151
Transducer Type Menu Structure152
The Datalogger Control Menu153
Datalogger Control Menu Structure153
Display Datalogger153
Output Datalogger154
Circular Memory154
Est Log Time Left155
Clear Datalogger155
The Memory Control Menu155
The Analog Output Trim Menu156
Analog Output Trim Menu Structure156
Current Output Trim (Io1 & Io2)156
Voltage Output Trim (Vo1 & Vo2)156
Pgen Output Trim (Pgen 1 & Pgen 2)157
The RTD Calibrate Menu (Optional)157
RTD Calibrate Menu Structure158
Ice Bath RTD Calibration158
The Clock Set Menu159
Clock Set Menu Structure159
Date159
Time159
Setup160
Baud Rate160
Parity161
Data Bits161
Line Feed161
Network ID162
RTS Key Time162
Backlight163
System Info163
System Info Menu Structure163
The 1010 Graphic Display Screens163
System 1010 Application Notes166
To Obtain Technical Assistance166
Considerations for Critical Applications166
Pipe Considerations for Clamp-On Transducers167
Pipe Dimensions167
Picking the Appropriate Transducer167
Flow Velocity Range167
Overview of System Performance168
Accuracy168
Repeatability168
Data Stability168
Data Scatter168
Data Drift169
Flow Conditions169
Low Flow Rates169
Flow Data Scatter and Damping169
System 1010 Damping and Slewing Controls169
Time Average169
Smartslew170
Notes on Liquid Conditions170
Erroneous Liquid Parameter Specification170
Liquid Compatibility170
Aeration170
Slurries171
Two-Phase Liquids171
Viscous Liquids171
Temperature and Pressure Ratings171
Overview of System 1010PVN Memory Resources171
Reference Tables172
System 1010 Reynolds Compensation Factor174
DV Liquid Tables174
Recommended Sonic Coupling Compounds175
Terminology Chart176
The Meter Type Menu178
The Meter Facilities Menu178
The Clamp-On Menu179

Controlotron 1010PVN - APPENDIX A; Couplant Installation Instructions

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