DIMA HC-200 - Page 4

Table of Contents HYBRID Coater Service Manual ver1.1
2
4.8.1 Placing/Adjusting Stopper Pin/Product Detect Sensor of Conveyor 35
4.8.2 Adjusting the Conveyor Level and Height 37
4.9 Setting-up the weight scales 38
4.9.1 Settings 38
4.9.2 Setting-up the Com Parameters 38
5. Maintenance 41
5.1 Introduction 41
5.2 Service Diagnostics 41
5.3 Regular Maintenance 42
5.4 Checklist for the Maintenance of the HYBRID 46
6. Electrical Wiring 50
6.1 Electrical Wiring Diagrams 50
6.2 Overview of the Wiring Diagrams 50
7. Pneumatics 52
7.1 Overview 52
7.2 Pneumatics Diagram 52
8. Diagnostics for PCB’s 55
8.1 Introduction 55
8.2 Controller EL-04873 55
8.2.1 LED’s on Upper Left Side of the EL-04873 56
8.2.2 LED’s near Connectors P1 and P2 on the EL-04873 57
8.2.3 LED’s near Connector P3 and P4 on the EL-04873 58
8.2.4 LED’s on Upper Right Side of the EL-04873 59
8.2.5 LED’s on Bottom Left Side of the EL-04873 61
8.2.6 LED’s near Connectors P21 till P26 on the EL-04873 62
8.2.7 LED’s near Connectors P27 till P29 on the EL-04873 63
8.2.8 Explanation of DIP-switches on EL-04873 64
8.3 Advanced Power LED Controller EL-04872 66
8.4 Stepper Drivers EL-04874 67
8.5 Interconnection PCB EL-04875 68
9. Small Repairs and Adjustments 70
9.1 Pressure Settings 70
9.2 Focusing the Fiducial Camera 70
9.3 Replacing the Fiducial Camera at a HC-100 71
9.4 Replacing the Fiducial Camera at a HC-200 72
9.5 Replacing Stepper Motors 73
9.5.1 Replacing the Stepper Motors of the X and Y axis 73
9.5.2 Replacing the Stepper Motor of the Z axis on the HC-200 74
9.5.3 Replacing the Stepper Motor of the Ø axis 76
9.6 Replacing PCB’s of Stepper Motors 77
9.7 Replacing and Adjusting the Encoder 77
9.8 Exchanging the Flexible Cable Duct on the HC-200 80
9.9 Adjusting the X, Y, Z and Ø Limits 82
9.9.1 Adjusting the Limits for the X Axis 82
9.9.2 Adjusting the Limits for the Y Axis 82
9.9.3 Adjusting the Limits for the Z Axis with the HC-100 82
9.9.4 Adjusting the Limits for the Z Axis with the HC-200 83
9.9.5 Adjusting the Limits for the Ø Axis with the HC-200 84