22 DCM00003 REV. 07
3.1 Unpacking, Handling & Installation
Unpack the Actuator and Touchscreen Controller. Remove the top cover of the power
supply and check if any components became loose during shipment.
3.1.1 If damage has occurred
Notify the shipping company immediately. Retain packaging materials for inspection and
possible re-use.
3.1.2 System Location
Locate the Touchscreen Controller in an area away from radiators or heating vents. Allow
sufficient clearance in back of the controller to access the connectors. Observe the
following:
• Do not block the exhaust or air intake areas. Proper air circulation is necessary to maintain a safe
operating temperature
• Only operate the controller within an ambient temperature range of 41ºF to 122ºF (5ºC to 50ºC)
• Verify that neither dust nor dirt are allowed to restrict the flow of air exhaust or air intake. Clean
the air ports as necessary
If the temperature of the power supply exceeds the recommended operating range, a
thermal switch will stop ultrasonics and the power supply will display an Overload alarm.
Ultrasonics will remain off until the power supply cools to a safe operating temperature
and the RESET button is pressed.
If the environment is excessively dirty or oily, contact Branson for assistance. Special
Touchscreen Controller enclosures, filters (i.e. filter/separator/regulator), and other
equipment are available.
3.1.3 System Assembly
Connect the actuator system per the Hookup diagram contained in the Special Information
Instruction Set. Verify that connections are complete and correct before proceeding. Plug
the Controller into a proper power source. See the Touchscreen Controller Instruction Set
for power specifications, plugs and receptacles used.
To prevent the possibility of an electrical shock, always plug the power supply into a
grounded power source. Be sure the power switch is in the Off position before making any
electrical connections.
Connect the system to a clean (5 micron air filter with 0.5 micron mist separator), dry,
80 psig (5.5 bar) minimum air supply. See the Actuator Instruction Set for information on
the set up of application tooling and the use of this equipment for ultrasonic welding.
3.1.4 Crash Gap Adjustment
In most applications, adjustment of the gap between the ultrasonic Horn Tip and the Anvil
is factory set to prevent these surfaces from contacting each other when no parts to be
welded are present and the foot pedal is depressed. A poorly adjusted crash gap can
cause serious damage to the tooling. See the Actuator Instruction Set for proper setup
instructions.
3.1.5 Operating the System
With all proper connections made and with tooling properly set up, welding may be
performed. In most instances it is likely that Branson has developed weld settings for your
application and stored them as presets in the controller prior to shipping. See the
Touchscreen Controller Instruction Set for information on retrieving presets. For other
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