34 DCM00003 REV. 07
5.1 Periodic Maintenance
In order to maintain optimum operating conditions, it is important to perform various
maintenance and equipment inspections at periodic intervals. Please observe the following
recommendations.
Daily
• Drain water and contaminants from the airline filters, if required
Every Tool Rotation
• Inspect the clamping surfaces of the Tip, the Tip Nut and the Horn for fretting
• Vacuum and clean out any copper residue or dirt in the actuator
After 40k-50k Cycles Maximum (subject to change based on weld application):
• Vacuum and clean inside of power supply
• Calibrate pressure regulator
• Clean and torque the stack interface
• Calibrate amplitude
5.1.1 FSR Assembly
Air Filter/Separator/Regulator (Optional Branson Part #207-020) should be serviced after
1 year or when a pressure drop of 15 psi is reached.
• Disconnect the air supply
• Remove and clean out filter bowl with a clean rag
• Replace the white filter element and re-assemble
• Remove and clean out separator bowl with a clean rag
• Replace brass-colored filter element and reassemble
• Reconnect air supply
Do not use solvent to clean filter bowls.
CAUTION
Clean the air filter bowl with a mild household soap only. The bowl is
made from a polycarbonate material, which can rupture if exposed to
synthetic lubricating oils solvents or harsh chemicals. The bowl is
rated for a maximum line pressure of 140 psig (1043 kPa) and a
maximum temperature of 120ºF (49ºC).
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