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Emerson Liebert DS Series User Manual

Emerson Liebert DS Series
167 pages
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Table of Contents

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Emerson Liebert DS Series Specifications

General IconGeneral
Heating Capacity28 kW - 105 kW
AirflowVaries by model; consult product documentation
Power SupplyVaries by model; consult product documentation
Sound Pressure LevelVaries by model; consult product documentation
Dimensions (HxWxD)Varies by model; consult product documentation
WeightVaries by model; consult product documentation

Summary

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Instructions for safe installation and operation of the Liebert DS unit.

General Safety Warnings

Critical warnings covering electrical shock, refrigerant hazards, and moving parts.

Handling and Operational Safety Notices

Hot Surfaces and Heavy Parts Handling Hazards

Notices on hot surfaces, heavy parts, drain lines, and coil hazards.

Liebert DS Components and Nomenclature

Cooling Configurations

Pre-Installation Guidelines

Room Preparation and Air Distribution

Ensures the installation space and air distribution meet requirements for the unit.

Upflow Unit Air Distribution and Hazards

Covers upflow configurations and warnings about moving parts.

Connections, System Setup, and Operating Conditions

Planning for unit connections, setup, and defining operating parameters.

Liebert DS Dimensions and Weights

Equipment Inspection and Handling

Packaging Material and Handling Safety

Information on packaging, handling hazards, and safety notices.

Unit Unpacking Procedure

Steps for removing outer packaging and preparing the unit for installation.

Removing Unit from Skid Using Forklift

Procedure for safely removing the unit from its shipping skid with a forklift.

Moving Unit to Installation Location with Piano Jacks

Steps for moving the unit to its installation location using piano jacks.

Removing Liebert DS from Skid Using Rigging

Procedure for using rigging to lift and remove the Liebert DS from its shipping skid.

Semi-Hermetic Compressor Spring Isolation and Floor Stand Placement

Instructions for compressor spring adjustment and unit placement on floor stands.

EC Fans—Lowering and Removing

Lowering EC Fans into Floor Stand

Step-by-step guide to lower EC fans into the floor stand.

Removing the EC Fans

Procedure for safely removing EC fans for maintenance or replacement.

Disassembling the Liebert DS for Transport

Disassembly Equipment and Safety Precautions

Lists required equipment and crucial safety warnings for disassembly.

Downflow Unit Disassembly Procedure

Detailed steps for disassembling downflow units.

Removing Compressor Assembly (Downflow)

Steps to safely remove the compressor section assembly from downflow units.

Removing Filter and Electric Box Assembly (Downflow)

Steps to detach the filter and electric box assembly from downflow units.

Downflow Unit Reassembly Procedure

Detailed steps for reassembling downflow units.

Upflow Unit Disassembly Procedure

Detailed steps for disassembling upflow units.

Upflow Unit Reassembly Procedure

Detailed steps for reassembling upflow units.

Electrical Connections

Three-Phase Power and Connection Requirements

Details requirements for three-phase electrical service, including codes and nameplate data.

Electrical Connection Safety and Hazards

Warnings about electric shock and improper electrical connections.

Variable Speed Drive (VSD) Installation and Configuration

Information on VSD installation, programming, and power supply requirements.

Piping

General Piping Guidelines and Drain Requirements

General recommendations for fluid/refrigeration connections and critical drain line requirements.

Dehydration, Leak Test, and Charging Procedures

Air-Cooled Systems with Variable Fan Speed Control

Procedures for leak testing and charging systems with variable fan speed controls.

Air-Cooled Systems with Liebert Lee-Temp Control

Procedures for leak testing and charging systems with Lee-Temp head pressure control.

Piping Schematics

Checklist for Completed Installation

Initial Startup Checks and Warranty Inspection

Startup and Warranty Inspection Preparations

Procedures for initial startup checks before panel installation and warranty requirements.

Startup and Installation Safety Warnings

Warnings regarding electrical connections, improper wiring, and fire suppression activation during startup.

Warranty Inspection: Power Removal Information Gathering

Information to be collected for warranty inspection before removing power.

Startup Checks: Panels Removed, Disconnect Off

Detailed checks performed with unit panels removed and power disconnected.

Unit Startup Procedure and Control Checks

Step-by-step guide for starting up the unit and checking controls.

Maintenance Procedures

General Maintenance and Safety Precautions

Overview of maintenance practices, risks of improper operation, and safety warnings.

Centrifugal Fan Motor Base Safety Hazard

Warning about crushing/pinching hazards from spring-loaded motor bases.

Humidifier Safety Warnings and Hazards

Warnings related to electric shock, handling, and fire risks with humidifiers.

Steam Humidifier Replacement Hazards

Warnings about electric shock, handling, and fire risks during canister replacement.

Condensate Pump Electric Shock Hazard

Warning about electric shock when working with the condensate pump.

Compressor Maintenance

Procedures for compressor oil, levels, and replacement.

HVAC Maintenance Checklist

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