DSG-423 ENGINE
02-40
NOTE: Use a wrench on the flats between cylinders
No.1 and No. 2 to hold the camshafts in place.
26.Tighten camshaft sprocket bolts:
• Tighten to 65 Nm (48 lb-ft).
NOTE: If front cover is not secured within 4 minutes, the
sealant must be removed and the sealing area
recleaned -- Refer to“Engine Cleaning” on page 34 of
this section.
27.Apply a 2.5 mm (0.1 in) bead of silicone gasket and
sealant to the front cover, and to block as shown.
28. Install the front cover and bolts. Tighten in the
sequence shown in 3 stages:
• Stage 1: Tighten 8mm bolts to 10 nm (89 lb-in)
• Stage 2: Tighten 10 mm bolts to 25 Nm (18 lb-ft)
• Stage 3: Tighten 13 mm bolts to 48 Nm (35 lb-ft).
CAUTION: Do not reuse crankshaft pulley bolt.
NOTE: Apply clean engine oil to crankshaft front seal
area prior to installing.
29.Install crankshaft pulley and hand-tighten bolt.
CAUTION: Only hand tighten crankshaft pulley bolt
or damage to front cover can occur.
NOTE: This next step will correctly align crankshaft
pulley to crankshaft.
Pulley
Washer
Bolt
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