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EUCHNER MSC User Manual
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Operating Instructions
Installation and use
Modular Safety Contr
ol System MSC
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 About this Document
7
Scope
7
Target Group
7
Key to Symbols
7
Supplementary Documents
7
Exclusion of Liability and Warranty
7
2 Introduction
8
Contents of this Manual
8
Important Safety Precautions
8
Abbreviations and Symbols
9
Applicable Standards
9
3 Overview
10
4 Layout of the Product
12
5 Installation
13
Mechanical Fastening
13
Calculation of the Safety Distance for an Item of ESPE Connected to the MSC System
14
Electrical Connections
14
Information in Relation to Connecting Cables
15
Base Unit MSC-CB
15
USB Connection
16
MSC Configuration Memory (M-A1)
16
MULTIPLE LOAD Function
16
RESTORE Function
17
Module FI8FO2
17
Module FI8
18
Module FM4
18
Module FI16
19
Module AC-FO4
20
Module AC-FO2
20
Modules SPM0 - SPM1 - SPM2
21
Encoder Connections with RJ45 Plug Connector (SPM1, SPM2)
21
Module AZ-FO4
23
Module AZ-FO4O8
23
Module O8
24
Module O16
24
Module AH-FO4SO8
25
Example for the Connection of the MSC System to the Machine Control
25
Check List after Installation
26
6 Flow Chart
27
7 Signals
28
Inputs
28
Master_Enable
28
Node_Sel
28
Proximity Switch Input on Speed Monitoring Modules SPM
29
Restart_Fbk
30
Outputs
31
Out_Status
31
Out_Test
31
Ossd (Msc-Cb, Fi8Fo2)
31
Ossd (Ac-Fo2, Ac-Fo4)
32
Ossd (Ah-Fo4So8)
33
Safety Relays (AZ-FO4, AZ-FO4O8)
34
8 Technical Data
35
General System Settings
35
Safety-Related Parameters
35
General Data
35
Housing
36
Module MSC-CB
36
Module FI8FO2
36
Modules FI8 - FI16
36
Module FM4
36
Modules AC-FO2 - AC-FO4
37
Module AH-FO4SO8
37
Modules SPM0 - SPM1 - SPM2
38
Modules AZ-FO4 - AZ-FO4O8
38
Modules O8 - O16
38
Mechanical Dimensions
39
Signals
40
Base Unit MSC-CB (Figure 14)
40
Module FI8FO2 (Figure 15)
41
Module FI8 (Figure 16)
42
Module FM4 (Figure 17)
43
Module FI16 (Figure 18)
44
Module AC-FO2 (Figure 19)
45
Module AC-FO4 (Figure 20)
46
Module AZ-FO4 (Figure 21)
47
Module AZ-FO4F08 (Figure 22)
48
Module O8 (Figure 23)
49
Module O16 (Figure 24)
50
Modules SPM0, SPM1, SPM2 (Figure 25)
51
Module AH-FO4SO8 (Figure 26)
52
Fault Diagnostics
53
Base Unit MSC-CB (Figure 27)
53
Module FI8FO2 (Figure 28)
54
Module FI8 (Figure 29)
55
Module FM4 (Figure 30)
56
Module FI16 (Figure 31)
57
Modules AC-FO2/AC-FO4 (Figure 32)
58
Module AZ-FO4 (Figure 33)
59
Module AZ-FO4O8 (Figure 34)
60
Module O8 (Figure 35)
61
Module O16 (Figure 36)
62
Modules SPM0, SPM1, SPM2 (Figure 37)
63
Module AH-FO4SO8 (Figure 38)
64
9 Software EUCHNER Safety Designer
65
Installing the Software
65
PC Hardware - Requirements
65
PC Software - Requirements
65
EUCHNER Safety Designer Is Installed as Follows
65
General
66
Default Toolbar
66
Menu Bar
67
Creating a New Project (Configuring MSCB System)
68
Changing Configuration (Layout of the Various Modules)
69
Editing User Parameters
69
Tool Windows for ITEMS, OPERATOR, CONFIGURATION
69
Preparing the Diagram
70
Using the Right Mouse Button
71
Example for a Project
72
Project Validation
73
Printing Project Report
74
Connecting to MSC
75
Sending the Configuration to the MSC System
75
Downloading a Configuration File (Project) from MSC-CB
75
Configuration Log
75
System Layout
76
Disconnecting the System
76
Monitor (Real-Time I/O Status - Text Form)
77
Monitor (Real-Time I/O Status - Text - Graphic)
78
Password Protection
79
Password Level 1
79
Password Level 2
79
Password Change
79
Checking the System
80
Item-Specific Function Blocks
81
Output Items
81
Safety Outputs (OSSD)
81
Safety Output (SINGLE_OSSD)
82
Signal Output (STATUS)
84
Fieldbus Sensor (FIELDBUS PROBE)
85
Relay [RELAY]
85
Usage of the Automatic Start (A) or Manual Start (B) (Category 2)
87
Input Items
89
Emergency Stop (E-STOP)
89
Interlock (INTERLOCK)
91
Single-Channel Interlock (SINGLE INTERLOCK)
93
Guard Locking Monitoring (LOCK FEEDBACK)
94
Key-Operated Switch (KEY LOCK SWITCH)
95
Optoelectronic Safety Light Grid or Safety Laser Scanner (ESPE)
97
Safety Footswitch (FOOTSWITCH)
99
Operating Mode Selection (MOD-SEL)
101
Light Barrier (PHOTOCELL)
102
Two-Hand Control (TWO-HAND)
104
Network_In
105
Sensor
106
Pressure Sensitive Mat (S-MAT)
108
Switch (SWITCH)
110
Enabling Switch (ENABLING SWITCH)
111
Table – Mode 1 (Device with 2 no + 1 NC)
112
Testable Safety Device (TESTABLE SAFETY DEVICE)
113
Semiconductor Output (SOLID STATE DEVICE)
115
Fieldbus Input (FIELDBUS INPUT)
116
Ll0 - Ll1
116
Comments
116
Title
116
Function Blocks for Speed Monitoring
117
Speed Monitoring (SPEED CONTROL)
118
Speed Range Monitoring (WINDOW SPEED CONTROL)
121
Standstill Monitoring (STAND STILL)
123
Speed/Standstill Monitoring (STAND STILL and SPEED CONTROL)
125
Function Blocks in the "OPERATOR" Window
128
Logical Operators
128
And
128
Nand
128
Not
128
Nor
129
Xor
129
Xnor
130
Logical Macro
130
Multiplexer
131
Memory Operators
132
D FLIP FLOP (Max. Number = 16)
132
T FLIP FLOP (Max. Number = 16)
132
SR FLIP FLOP (Max. Number = 16)
132
Manual Restart (USER RESTART MANUAL) (Max. Number = 16, Including Other RESTART Operators)
133
Monitored Restart (USER RESTART MONITORED) (Max. Number = 16, Including Other RESTART Operators)
133
Macro Manual Restart (MACRO RESTART MANUAL) (Max. Number = 16, Including Other RESTART Operators)
133
Macro Monitored Restart (MACRO RESTART MONITORED) (Max. Number = 16, Including Other RESTART Operators)
134
Guard Lock Logic (GUARD LOCK) (Max. Number = 4)
135
Guard Lock
135
COUNTER Operators
137
Counter (COUNTER) (Max. Number = 16)
137
TIMER Operators (Max. Number = 32)
139
Monostable
139
Monostable_B
140
Passing Make Contact (PASSING MAKE CONTACT)
141
Delay (DELAY)
142
Delay Line (DELAY LINE)
143
Clock Generation (CLOCKING)
144
The MUTING Function
145
MUTING Operators (Max. Number = 4)
145
Simultaneous Muting (MUTING "Con")
145
Muting "L
147
Sequential" MUTING
148
Muting "T
150
Muting Override
151
Other Function Blocks
153
Serial Output (SERIAL OUTPUT) (Max. Number = 4)
153
Network (NETWORK) (Max. Number = 1)
154
Reset (RESET)
158
Interpage In/Out
158
Special Applications
159
Output Delay with Manual Operating Mode
159
Simulator
160
Schematic Simulation
161
Administration of the Graphic Simulation
163
Application Example for the Graphic Simulation
166
MSC Error Codes
168
Error Log File
169
Ordering Information and Accessories
170
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Installation And Use
148 pages
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EUCHNER MSC Specifications
General
Category
Control Systems
Type
Safety Controller
Protection degree
IP20
Operating Voltage
24 V DC
Supply voltage
24 V DC
Protection Rating
IP20
Communication
Ethernet