5 Maintenance
Inspection and maintenance overview
At operating hours
Carried
out
3000 15000
9
8
Drive axle: Check bearing for wear
Hydraulic pump on engine: Check fastening
Chassis, bodywork and fittings
Chassis, tilt cylinders and steering axle: Check fastening
Check and grease other bearings and joints
Chassis frame
Check the parking brake for correct operation
Clean and grease steering axle
Steering cylinder and steering pivot pin: Check fastening
Controls
Check and oil the pedals
Check the bellows at the actuating lever
Electrics
Check the condition and secure positioning of electric cables, cable connectors and
cable connections
Battery: check condition, acid level and acid density (even for maintenance-free
battery)
Hydraulics
Hydraulic system: Check the oil level.
Check the bleeder valve on the hydraulic oil tank for correct operation
Change feed/pressure/suction filter and breather of the hydraulic system
Check the hydraulic system for leaks
Check tilt cylinder bearing for wear
Double hoses: Check the pre-tension
Load lift system
Lift mast, lift mast chain, lift cylinder and end stops: Check condition, secure faste-
ning and function
Adjust lift mast chain and spray with chain spray
Check fork arms and arm safety devices
Clean and grease the sideshift, check fastening
Check slide guides on sideshift for wear
106 Operating Instructions – 393 807 1001 EN – 08/2008
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