Table of contents
g
5 Maintenance
General remarks .................................................... 94
Working on Linde lift mast and at t
hefrontofthetruck ......................... 95
Inspection and maintenance data ........................................ 98
Consumables recommendations ........................................ 98
Inspection and maintenance overv
iew ....................................101
50hServiceplan .................................................. . . 101
Serviceplanasrequired ...............................................102
1000hserviceplan ................................................ . . 103
3000hServiceplan ................................................ . . 105
6000hServiceplan ................................................ . . 108
9000hServiceplan ................................................ . . 111
Engine ............................................................114
Checking the engine oil level ...........................................114
Change engine oil ...................................................115
Engine oil filter change . ...............................................117
Fuel ............................................................ . . 119
Drainingwaterfromthefuelfilter. ........................................120
Exchanging the fuel filter ..............................................121
Cleaningthefueltankventilationhose ....................................121
Checkingthecoolantlevel .............................................122
Changing coolant ....................................................123
Checkcoolantconcentration ...........................................125
Cleaning the water cooler and hydraulic oil cool
er,andcheckingthemforleaks ......127
Check the condition of the engine mountings and engine suspension; check that they
areattachedsecurely .................................................128
Check condition of the ribbed vee belt .....................................129
Replacing ribbed V-belt ...............................................130
Checking the condition and tension of toothed belt ............................130
Renew the toothed belt and idler pulley ....................................132
Change the water pump ...............................................133
Change air filter cartridge, check vacuum-operated switch ......................133
Exchange air filter safety cartridge .......................................134
Checkthedustdischargevalve .........................................135
Changing the breather for the charge air pressure regulator .....................135
Cleaningtheprefilter(specialequipment) ..................................136
Cleaning the oil bath air filter (special equipment) ............................1
37
Change the oil in the oil bath air cleaner (Optional) ............................137
Check suction and exhaust pipes for leaks . ................................138
Regenerating the particulate filter ........................................140
Operating Instructions – 393 807 1001 EN – 08/2008 V