Nordson ProBlue Flex

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ProBlue Flex OEM User’s Guide

Part 1129255_01

E 2020 Nordson Corporation

Figure 3: ATS PCA Board

Main Page

Table of Contents3
Overview7
Applicability of this Manual7
Safety8
Safety Alert Symbols8
Responsibilities of the Equipment Owner9
- Safety Information9
- Instructions, Requirements, and Standards9
- User Qualifications10
Applicable Industry Safety Practices10
- Intended Use of the Equipment10
- Instructions and Safety Messages11
- Installation Practices11
- Operating Practices12
- Maintenance and Repair Practices12
Equipment Safety Information13
- Equipment Shutdown13
- General Safety Warnings and Cautions14
- Other Safety Precautions18
- First Aid18
Safety Labels and Tags18
Where to Find Information19
Theory of Operation20
Creating a Bbconn Cloud Account21
Melter Operation23
About the Control Panel24
- Master Controls24
- System Status LED Indicators25
- System Status LED Colors26
- Melter Front Panel LED Behavior27
Basic Melter Operation28
Starting the Melter28
- Shutting down the Melter28
Switching the Master Heater and Pump Controls On/Off29
Monitoring the Tank Adhesive Level30
Manually Filling the Melter Tank31
- Manually Adjusting the System Air Pressure32
  - To Manually Adjust System Air Pressure32
Setting up the Melter33
Defining Runtime Settings34
- Defining Temperature Runtime Setting34
- Enabling/Disabling and Changing Zone Set Point Temperatures34
Manually Adjusting System Air Pressure35
Defining Electronic/Runup Pressure Runtime Settings36
- Defining Manual Pressure Adjust Alert Settings36
- Defining Electronic Pressure Settings and Monitoring Alert Settings37
- Electronic Pressure Alert and Monitoring37
- Defining Pressure Runup Settings and Monitoring Alert Settings39
Defining System Settings43
Additional Information43
Defining System Temperature Settings44
- Defining Smartmelt Settings44
- Defining Global Temperature Settings45
Defining Setback Settings48
- Manually Entering/Exiting Setback48
- Defining Automatic System Setback49
- Defining Manual Setback - Auto Exit Time50
- Defining Ready Delay51
Defining Level Sensing Settings52
- Enabling/Disabling Low Level Alerts and Settings52
- Enabling/Disabling Empty Stop53
- Enabling/Disabling Lid Open Alerts and Settings54
Defining Fill Settings55
- Melt-On-Demand and Tank Systems with Optional Fill Settings55
  - Maximum Fill Time and Target Fill Level Settings55
Enabling and Disabling Auto Pump56
About Adhesive Tracking System (ATS)57
- Theory of Operation58
ATS Product Setup58
- Enabling Flow Monitoring59
- Calibrating the Flow Meter60
  - Adhesive Settings60
- Defining Product and Trigger Settings61
  - Product Settings61
- Trigger Settings63
- Defining Adhesive Tracking System Alarms64
Troubleshooting Adhesive Tracking System66
- Understanding the ATS PCA Board Leds66
- General and Flow Control Alarms69
About System I/O71
- Assigning Inputs71
- Assigning Remote Recipe Inputs72
- Assigning Outputs74
- Assigning Light Tower Outputs75
Modifying External Zone Names76
Modifying User Management Access Rights77
Defining and Modifying Heat Schedules77
Defining and Modifying Shift Schedules78
Defining Network Access79
- Defining Wifi Access80
- Defining PLC Access82
- Defining PLC Communications83
- Connecting Profinet, Ethernet/Ip and Modbus TCP85
- Defining Web Access87
About System Preferences88
Uploading a .PLC File from Bbconn Cloud File to a Melter89
- Backward Compatibility89
- Editing a .PLC File from Bbconn Cloud90
Tool Settings91
- Additional Information91
Managing Melter Data Files92
- How the Melter Processes Data Files93
Setting up Maintenance Reminders94
Managing the Maintenance System95
- Setting up and Viewing Component Maintenance Status96
- Viewing Component Maintenance History96
- Defining a Custom Maintenance Component Item97
- Changing the Melter Software Version98
- Backing up Melter Settings99
- Restoring Saved Melter Settings100
Restoring a Melter to the Factory Default Settings101
Managing the System Configuration102
- Viewing System and Configuration Information103
- Viewing Installed Accessories104
- Viewing the Configuration Code105
- Managing Licenses106
Managing Recipes107
Performing Basic Melter Maintenance108
- Draining or Purging the Melter109
- Autotuning Heated Zones110
- Calibrating the Tank Level Sensor110
Troubleshooting111
- Additional Information111
Viewing the Event Log112
- About the Event Log Screen112
- Viewing an Event Log on Bbconn Cloud113
Heater Sub System Alarms114
Fill System Alarms116
Electronic Pressure Adjust Alarms118

Nordson ProBlue Flex - Page 67

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