Omron i4L Series - Sections in this Manual; 1 Overview; 2 Specifications; 3 Installation

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i4L Robots User's Manual (I658)

Main Page

Default Chapter3
- Intended Audience3
- Applicable Products3
Sections in this Manual5
- Table of Contents6
Manual Information10
- Page Structure10
- Special Information11
Terms and Conditions Agreement12
- Warranty and Limitations of Liability12
- Application Considerations13
- Disclaimers13
Safety Precautions15
- Definition of Precautionary Information15
- Symbols15
- Dangers16
- Warnings17
- Cautions19
Precautions for Safe Use20
Precautions for Correct Use22
Regulations and Standards24
- Conformance to EU Directives24
- Conformance to KC Certification24
- Software Licenses and Copyrights25
Related Manuals26
- Related Product Manuals26
Terminology and Abbreviations27
- Overview29
Intended Use30
Robot Features31
- Basic Robot Components31
- Front Panel33
- Connectors35
- XSYSTEM Cable37
Information Labels38
- Robot Label38
- Controller Label39
Robot Configurations40
- I4-350L40
- I4-450L40
- I4-550L40
- I4-550L (350 MM Z)41
- Mounting and Cabling Options41
Model Numbers42
- Robot Model Numbers42
- Controller Model Numbers42
Optional Hardware43
- IO Blox43
- T20 Pendant43
- IPC Application Controller44
- XIO Termination Block44
- Optional Cables45
  - Specifications49
Physical Specifications50
- Robot Overall Dimensions50
- Mounting Flange Dimensions52
- Tool Flange Dimensions53
- Front Panel Dimensions53
- Robot Work Envelope Dimensions54
- Robot Weights55
Performance Specifications56
- General Performance Information56
- Stopping Distances and Times56
Electrical Specifications60
- Power Supply Specifications60
- XIO and TIO Connector I/O Specifications60
Environmental Specifications62
Other Specifications63
- Connector and Port Specifications63
- Mounting Hardware and Torques63
  - Installation65
Robot Installation Procedure66
Mounting the Robot67
- Robot Mounting Surface67
- Mounting Procedure67
Installing End-Of-Arm Tooling69
Installing Optional Equipment70
- Mounting External Equipment to the Robot70
Adjustable Hardstops71
- Joint 1 Adjustable Hardstops72
- Joint 2 Adjustable Hardstops72
- Joint 3 Adjustable Hardstop72
System Cable Installation74
- System Cable Overview74
- System Cable Installation Procedure76
Connecting Digital I/O77
- XIO Connector Signals and Wiring77
- TIO Connector Signals and Wiring81
- IO Blox Connections83
Installing Safety Equipment84
- Installing the Front Panel84
- Safety Circuits85
Supplying Power and Ground92
- Grounding the System92
- 24 VDC Connections93
3-10 Verifying Installation95
- Mechanical Checks95
- System Cable Checks95
- Safety Equipment Checks95
- Switch Position Checks97
Payload and Speed Considerations100
Robot Control Modes101
- Manual Mode101
- Automatic Mode101
Enabling and Disabling the Robot103
- Enabling Robot High Power103
- Disabling High Power104
LED Indicator105
Brake Operation106
- Built-In Brake Release Button106
- Remote Brake Release107
Connecting to the Robot108
- Initial Connection Procedure108
Manually Jogging the Robot109
- Troubleshooting111
Fault Detection112
Emergency Stop Troubleshooting113
Error Messages114
Field-Replaceable Items118
Periodic Maintenance119
- Periodic Maintenance Overview119
- Checking Safety Functions119
- Checking Fastener Torques120
- Checking Safety and Warning Labels120
- Checking for Oil Leaks121
- Lubricating Joint 3122
- Replacing Encoder Backup Batteries123
- Cleaning the Robot124
Non-Periodic Maintenance125
- Replacing the Tool Flange125
A-1 Unpacking and Inspecting the Robot128
- A-1-1 before Unpacking the Robot128
- A-1-2 Unpacking the Robot128
- Before Unpacking the Robot128
- Unpacking the Robot128
A-2 Repacking the Robot for Transport130
Transportation and Storage Considerations131
A-4 I/O Signal Numbering132
- A-4-1 Input Signal Numbering132
- A-4-2 Output Signal Numbering132
A-5 Cable Pinouts133
- A-5-1 XSYSTEM Cable Pinouts133
- XSYSTEM Cable Pinouts133
- XBELTIO Adapter Cable Pinouts134
- A-5-3 Belt Encoder Y-Adapter Cable Pinouts135

Omron i4L Series - Sections in this Manual; 1 Overview; 2 Specifications; 3 Installation

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