Name: Omron i4L Series
Brand: Omron
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A-2

Repacking the Robot for Transport

The robot must be carefully packed if it needs to be transported. Reuse all original packing containers

and materials and follow all safety guidelines detailed in the installation section of this manual.

Reverse the installation instructions and unpacking instructions provided in this manual to repack the

robot.

Appendices

A-4

i4L Robots User's Manual (I658)

Default Chapter3
- Intended Audience3
- Applicable Products3
Sections in this Manual5
- Table of Contents6
Manual Information10
- Page Structure10
- Special Information11
Terms and Conditions Agreement12
- Warranty and Limitations of Liability12
- Application Considerations13
- Disclaimers13
Safety Precautions15
- Definition of Precautionary Information15
- Symbols15
- Dangers16
- Warnings17
- Cautions19
Precautions for Safe Use20
Precautions for Correct Use22
Regulations and Standards24
- Conformance to EU Directives24
- Conformance to KC Certification24
- Software Licenses and Copyrights25
Related Manuals26
- Related Product Manuals26
Terminology and Abbreviations27
- Overview29
Intended Use30
Robot Features31
- Basic Robot Components31
- Front Panel33
- Connectors35
- XSYSTEM Cable37
Information Labels38
- Robot Label38
- Controller Label39
Robot Configurations40
- I4-350L40
- I4-450L40
- I4-550L40
- I4-550L (350 MM Z)41
- Mounting and Cabling Options41
Model Numbers42
- Robot Model Numbers42
- Controller Model Numbers42
Optional Hardware43
- IO Blox43
- T20 Pendant43
- IPC Application Controller44
- XIO Termination Block44
- Optional Cables45
  - Specifications49
Physical Specifications50
- Robot Overall Dimensions50
- Mounting Flange Dimensions52
- Tool Flange Dimensions53
- Front Panel Dimensions53
- Robot Work Envelope Dimensions54
- Robot Weights55
Performance Specifications56
- General Performance Information56
- Stopping Distances and Times56
Electrical Specifications60
- Power Supply Specifications60
- XIO and TIO Connector I/O Specifications60
Environmental Specifications62
Other Specifications63
- Connector and Port Specifications63
- Mounting Hardware and Torques63
  - Installation65
Robot Installation Procedure66
Mounting the Robot67
- Robot Mounting Surface67
- Mounting Procedure67
Installing End-Of-Arm Tooling69
Installing Optional Equipment70
- Mounting External Equipment to the Robot70
Adjustable Hardstops71
- Joint 1 Adjustable Hardstops72
- Joint 2 Adjustable Hardstops72
- Joint 3 Adjustable Hardstop72
System Cable Installation74
- System Cable Overview74
- System Cable Installation Procedure76
Connecting Digital I/O77
- XIO Connector Signals and Wiring77
- TIO Connector Signals and Wiring81
- IO Blox Connections83
Installing Safety Equipment84
- Installing the Front Panel84
- Safety Circuits85
Supplying Power and Ground92
- Grounding the System92
- 24 VDC Connections93
3-10 Verifying Installation95
- Mechanical Checks95
- System Cable Checks95
- Safety Equipment Checks95
- Switch Position Checks97
Payload and Speed Considerations100
Robot Control Modes101
- Manual Mode101
- Automatic Mode101
Enabling and Disabling the Robot103
- Enabling Robot High Power103
- Disabling High Power104
LED Indicator105
Brake Operation106
- Built-In Brake Release Button106
- Remote Brake Release107
Connecting to the Robot108
- Initial Connection Procedure108
Manually Jogging the Robot109
- Troubleshooting111
Fault Detection112
Emergency Stop Troubleshooting113
Error Messages114
Field-Replaceable Items118
Periodic Maintenance119
- Periodic Maintenance Overview119
- Checking Safety Functions119
- Checking Fastener Torques120
- Checking Safety and Warning Labels120
- Checking for Oil Leaks121
- Lubricating Joint 3122
- Replacing Encoder Backup Batteries123
- Cleaning the Robot124
Non-Periodic Maintenance125
- Replacing the Tool Flange125
A-1 Unpacking and Inspecting the Robot128
- A-1-1 before Unpacking the Robot128
- A-1-2 Unpacking the Robot128
- Before Unpacking the Robot128
- Unpacking the Robot128
A-2 Repacking the Robot for Transport130
Transportation and Storage Considerations131
A-4 I/O Signal Numbering132
- A-4-1 Input Signal Numbering132
- A-4-2 Output Signal Numbering132
A-5 Cable Pinouts133
- A-5-1 XSYSTEM Cable Pinouts133
- XSYSTEM Cable Pinouts133
- XBELTIO Adapter Cable Pinouts134
- A-5-3 Belt Encoder Y-Adapter Cable Pinouts135

Omron i4L Series User Manual

Table of Contents

Questions and Answers:

Omron i4L Series Specifications

Related product manuals

Brand	Omron
Model	i4L Series
Category	Robotics
Language	English