Perkins 1106C Series User Manual

KENR6932 3
Table of Contents
Table of Contents
Disassembly and Assembly Section
Fuel Priming Pump - Remove and Install (Mechanical
Priming Pump) ...................................................... 5
Fuel Priming Pump - Remove and Install (Electrical
Priming Pump) ...................................................... 6
Fuel Filter Base - Remove and Install (Secondary
Fuel Filter) ............................................................. 8
Fuel Transfer Pump - Remove ................................ 9
Fuel Transfer Pump - Install .................................. 10
Fuel Manifold (Rail) - Remove and Install .............. 11
Fuel Injection Lines - Remove ............................. 13
Fuel Injection Lines - Install ................................. 15
Fuel Injection Pump - Remove ............................ 17
Fuel Injection Pump - Install ................................ 19
Fuel Injection Pump Gear - Remove .................... 22
Fuel Injection Pump Gear - Install ........................ 24
Electronic Unit Injector - Remove ......................... 26
Electronic Unit Injector - Install ............................. 30
Turbocharger - Remove (Turbocharger Top Mounted
) ........................... .................. .............................. 34
Turbocharger - Remove (Side Mounted
Turbocharger) ..................................................... 36
Turbocharger - Disassemble ................................ 37
Turbocharger - Assemble .................................... 37
Turbocharger - Install (Turbocharger Top
Mounted) ............................................................. 38
Turbocharger - Install (Side Mounted
Turbocharger) ..................................................... 40
Wastegate Solenoid - Remove and Install ............ 42
Exhaust Manifold - Remove and Install (Side
Mounted Exhaust Manifold) ................................ 43
Exhaust Manifold - Remove and Install (Top Mounted
Exhaust Manifold) ............................................... 45
Exhaust Elbow - Remove and Install ................... 47
Inlet Manifold - Remove and Install ..................... 48
Inlet and Exhaust Valve Springs - Remove and
Install ............................................................. ...... 50
Inlet and Exhaust Valves - Remove and Install .... 54
Engine Oil Filter Base - Remove and Install ........ 57
Engine Oil Cooler - Remove (Engine Oil Cooler with
a Low Mounted Filter Base) ................................ 58
Engine Oil Cooler - Remove (Engine Oil Cooler with
a High Mounted Filter Base) ............................... 60
Engine Oil Cooler - Install (Engine Oil Cooler with a
Low Mounted Filter Base) ................................... 62
Engine Oil Cooler - Install (Engine Oil Cooler with a
High Mounted Filter Base) .................................. 64
Engine Oil Relief Valve - Remove and Install ....... 65
Engine Oil Pump - Remove .................................. 66
Engine Oil Pump - Install ...................................... 67
Water Pump - Remove ......................................... 68
Water Pump - Install ............................................. 69
W ater Temperature Regulator - Remove and Install
............................................................................. 71
Flywheel - Remove ............................................... 72
Flywheel - Install ................................................... 73
Crankshaft Rear Seal - Remove ........................... 75
Crankshaft Rear Seal - Install ............................... 75
Flywheel Housing - Remove and Install (Standard
Housing) .............................................................. 78
Flywheel Housing - Remove and Install (Wet Back
End Housing) ...................................................... 81
Vibration Damp
er and Pulley - Remove (Pulleys
without Split Lock Rings) ..................................... 84
Vibration Damper and Pulley - Remove (Pulley with
Split Lock Rin
gs) ................................................. 84
Vibration Damper and Pulley - Install (Pulleys without
Split Lock Rings) ................................................. 85
Vibration Dam
per and Pulley - Install (Pulley with
Split Lock Rings) ................................................. 86
Crankshaft Front Seal - Remove and Install ......... 87
Front Cover - Re
move and Install ......................... 88
Gear Group (Front) - Remove and Install ............. 89
Idler Gear - Remove ............................................. 92
Idler Gear - Ins
tall ......................................... ........ 95
Housing (Front) - Remove .................................... 98
Housing (Front) - Install ........................................ 99
Accessory Drive
- Remove and Install ............... 101
Crankcase Breather - Remove (Unfiltered
Breather) ........................................................... 103
Crankcase Brea
ther - Remove (Filtered
Breather) ........................................................... 105
Crankcase Breather - Install (Unfiltered
Breather) ........................................................... 106
Crankcase Breather - Install (Filtered Breather) .. 108
Valve Mechanism Cover - Remove and Install
(Composite Valv
e Mechanism Cover) ............... 109
Valve Mechanism Cover - Remove and Install .... 110
Valve Mechanism Cover Base - Remove and Install
(Composite Valv
e Mechanism Cover Base) ...... 112
Valve Mechanism Cover Base - Remove and
Install .................................................................. 114
Rocker Shaft and
Pushrod - Remove .................. 117
Rocker Shaft - Disassemble ............................... 118
Rocker Shaft - Assemble .................................... 119
Rocker Shaft and
Pushrod - Install ..................... 120
Cylinder Head - Remove .................................... 121
Cylinder Head - Install ........................................ 124
Lifter Group - Rem
ove and Install ....................... 128
Camshaft - Remove and Install ......................... 129
Camshaft Gear - Remove and Install ................ 130
Camshaft Bearing
s - Remove and Install .......... 133
Engine Oil Pan - Remove (Aluminum Oil Pan) ... 135
Engine Oil Pan - Remove (Cast Iron Oil Pan) .... 136
Engine Oil Pan - Ins
tall (Cast Iron Oil Pan) ........ 137
Engine Oil Pan - Install (Aluminum Oil Pan) ....... 140
Engine Oil Pan Plate - Remove and Install (Aluminum
Oil Pan) ............................................................. 143
Piston Cooling Jets - Remove and Install ........... 145
Pistons and Connecting Rods - Remove ............ 146
Pistons and Connec
ting Rods - Disassemble ..... 147
Pistons and Connecting Rods - Assemble ......... 149
Pistons and Connecting Rods - Install ................ 150
Connecting Rod Bea
rings - Remove (Connecting
rods in position) ................................................. 152
Connecting Rod Bearings - Install (Connecting rods
in position) ......................................................... 153
Crankshaft Main Bearings - Remove and Install
(Crankshaft in position) ..................................... 154
Crankshaft - Remov
e .......................................... 157
Crankshaft - Install .............................................. 159

Perkins 1106C Series Specifications

General

Brand	Perkins
Model	1106C Series
Category	Engine
Language	English