KENR6932 35
Disassembly and Assembly Section
1. Disconnect the air hose for the turbocharger inlet
and for the turb
ocharger outlet.
2. If the turbocharger has a remote wastegate
solenoid, dis
connect the hose to the solenoid from
the turbocharger.
3. Disconnect th
e exhaust pipe.
4. If the turbocharger has an exhaust elbow, remove
the exhaust el
bow. Refer to Disassembly and
Assembly, “Exhaust Elbow - Remove and Install”.
g01335754
Illustration 62
5. Remove b
olts (5) in order to disconnect tube
assembly (4) from the cylinder block. Remove
joint (3).
6. Remove bolt (8) in order to disconnect tube
assembly (7) from the cylinder block.
7. Remove the bolts for tube clips (2).
8. Loosen n
uts (11). Refer to Illustration 63.
9. Remove exhaust manifold (1) and the assembly
of the tu
rbocharger from the cylinder head. Refer
to Disassembly and Assembly, “Exhaust Manifold
- Remove and Install” for the correct procedure.
g01335756
Illustration 63
10. Remove banjo bolt (9) and remove tube assembly
(7) for the oil feed from turbocharger (12). Remove
sealing washers (10).
11. Remove O-ring seal (6) f rom tube assembly (7).
Refer to Illustration 62.
12. Remove bolts (14) and remove tube assembly (4)
for the oil drain from turbocharger (12).
13. Remove joint (13).
14. Remove nuts (11) and remove turbocharger (12)
from exhaust manifold (1).
Note: Ensure that the exhaust manifold and the
turbocharger are adequately supported during the
removal of the turbocharger.
15. Remove joint (15) from the exhaust manifold (1).
16. If necessary, remove studs (16) from exhaust
manifold (1).
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