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3.46

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

Flywheel Removal

NOTE: The flywheel can be serviced with the engine

installed in the chassis.

1. Remove the stator cover assembly.

2. Remove the starter torque limit gear as an assembly.

3. Inspect gear teeth for damage. Inspect fit of shaft

inside gear and replace gear assembly is clearance

is excessive. Inspect the shaft and bearing surfaces

in the crankcase and stator cover for excessive wear.

4. Using a commercially available strap wrench

, hold

the flywheel and remove the flywheel retaining bolt

5. Fully install Flywheel Puller (PA-49316)

on the

threads of the flywheel (left hand thread - turn

flywheel puller counterclockwise to install).

6. Hold puller body and tighten the center bolt to

remove the flywheel.

Starter One-Way Clutch Inspection

NOTE: The starter one-way clutch can be

serviced with the engine installed in the chassis.

7. Remove the stator cover and flywheel (see Chapter

3 – Stator Cover Removal / Inspection, page

3.44and Flywheel Removal, page 3.46).

8. Place flywheel on a work bench with the one-way

clutch facing up. Grasp clutch gear and rotate

clockwise. It should turn smoothly without binding.

9. Rotate one-way gear counterclockwise

. The gear

should immediately lock in position and not slip.

10. Inspect the one-way gear bushing

for wear or

galling. If service is required, see chapter 3 – Starter

One-Way Clutch Disassembly, page 3.47.

ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 Service Manual

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