Polaris RZR XP 1000 Service Manual

5.2
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
GENERAL INFORMATION
SPECIAL TOOLS AND SUPPLIES
PART NUMBER
TOOL DESCRIPTION
2872085 Drive Clutch Puller
2871056 Driven Clutch Puller
9314177
Clutch Holding Wrench
2871358-A
Clutch Holding Fixture
PU- 50578
Spider Jam Nut Socket
2870341
Clutch Spider Removal and
Installation Tool
2870910 Roller Pin Tool
2871226
Drive Clutch Bushing Replacement
Tool Kit
2870386 Piston Pin Puller
PU-50518
Driven Clutch Compression Tool
2878925
Shock Spanner / Clutch Spreader
Bosch Automotive Service Solutions: 1-800-345-
2233 or http://polaris.service-solutions.com/
SPECIAL SUPPLIES
PART
NUMBER
Loctite® 620™ 648™ and 7088™
Primer
N/A
RTV Silicone Sealer
8560054
PVT System Torque Specifications
ITEM
TORQUE VALUE
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm)
Driven Clutch Retaining Bolt 55 ft-lb (75 Nm)
PVT Inner Cover Bolts
12 ft-lb (16 Nm)
PVT Outer Cover Screws
48 in-lb (5 Nm)
Spider Jamb Nut
250 ft-lb (339 Nm)
(Apply 0.1 mL
Loctite® 7088 Primer
and 0.1 mL Loctite®
620™)
Drive Clutch Spider
290 ft-lb (393 Nm)
(Apply 0.4 mL
Loctite® 7088 Primer
and 0.4 mL Loctite®
620™)
Drive Clutch Cover Plate
9 ft-lb (12 Nm)
Shift Weight Fasteners 20 in-lb (2 Nm)
Driven Clutch Helix
Retaining Screws
48 in-lb (5 Nm)
PVT SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English