Polaris RZR XP 1000 Service Manual

3.78
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
11. Install the valve adjustment tappet
8
for each valve
in the order they were removed.
NOTE: Refer to Valve Clearance Adjustment,
page 3.84 procedure for proper tappet selection.
NOTE: If any valve train components were
replaced, refer to “Valve Clearance Adjustment”,
page 3.84 procedure prior to Camshaft
Installation / Timing, page 3.79 procedure.
Cylinder Head Installation
1. Rotate the engine so the cylinder is facing up.
2. Remove the Cylinder Holding & Camshaft Timing
Plate (PU-50563)
1
from the cylinder.
NOTE: Once the cylinder head is removed,
nothing retains the cylinder to the engine. DO
NOT rotate the engine without using the Cylinder
Holding & Camshaft Timing Plate (PU-50563).
3. Prepare cylinder head gasket sealing surfaces by
cleaning thoroughly to remove all residue. The head
gasket must be installed clean and dry, free from oil
or grease.
NOTE: Do not touch sealing surfaces of gasket.
4. Guide cam chain
2
through a new head gasket
3
and install the gasket on the cylinder, locating it on
the alignment pins.
5. Carefully set the cylinder head
4
in place on
alignment pins.
6. Install new bolts and finger tighten the six cylinder
head bolts
5
evenly.
ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English