Polaris RZR XP 1000 Service Manual

5
5.31
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Bushing Service
NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART # TOOL DESCRIPTION
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal
Tool Instructions
–
1 9915111 Instructions
Additional Special Tools
QTY.
PART # TOOL DESCRIPTION
1 2871226
Clutch Bushing Replacement Tool
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART # TOOL DESCRIPTION
#2 1
5020628
P-90 Drive/Driven
Clutch Bushing Install
Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal/
Installation Tool
#5 1 5020631
P-90 Driven Clutch
Cover Bushing
Removal Tool
#8 1
5020632
Main Puller Adapter
#9 1 5010279
Adapter Reducer
#10 1 5020633
Number Two Puller
Adapter
NOTE: Bushings are installed at the factory using
Loctite® 648. In order to remove bushings it will be
necessary to apply heat evenly to the area around
each bushing. Clean all residual Loctite® from
bushing bore prior to installing new bushing.
Clutch Bushing Removal
1. Install main puller adapter
8
onto puller.
2. Install adapter reducer
9
.
3. Using a hand held propane torch, apply heat around
outside of bushing until tiny smoke tailings appear.
4. Flip sheave over so bushing faces downward and
install onto puller.
5. Install bushing tool
2
.
6. Install left hand nut (C) and spacer onto puller rod
and tighten by hand. Turn puller barrel for further
tension if needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
PVT SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English