Polaris RZR XP 1000 Service Manual

4
4.27
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Fuel Pump Replacement
1. Move the vehicle to a well ventilated area. Shift the
transmission into Park and turn the ignition key off.
2. Remove the passenger seat to access the fuel
pump.
WARNING
Always wear safety goggles when working with high
pressure or flammable fluids. Failure to do so could
result in serious injury or complications.
3. Be sure the top of the fuel tank is clean
1
. If it
requires cleaning, hand wash the top of the tank to
ensure no debris will enter the fuel system when the
fuel pump is removed.
WARNING
Failure to clean area around fuel pump may lead to
debris entering the fuel tank during service. Excessive
debris in fuel tank may cause premature wear of fuel
pump and/or clogging of internal fuel filters.
4. Ensure that static has been discharged by touching a
ground source such as the engine or frame.
5. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line
2
from
the pump and the fuel return line (B) from the tank
(see Chapter 2 – Fuel Lines, page 2.13 for specific
removal procedures).
CAUTION
It is possible for pressurized fuel to be present when
disconnecting the fuel line.
It is recommended to allow the vehicle to sit for a period
of one hour after shutting off the engine before
servicing the fuel pump. This allows the exhaust to cool
and fuel pressure to drop.
NOTE: A small amount of fuel may come out of
the fuel lines or pump fitting. Properly drain fuel
into a suitable container.
6. Disconnect the fuel pump electrical harness
3
.
FUEL SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English