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9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
7. Place the Fuel Pump Service Tool (PU-50326) over
the fuel pump PFA nut
. Using a 1/2” drive ratchet
or breaker bar, loosen and remove the PFA nut.
Discard the PFA nut.
NOTE: Apply downward force on the fuel pump
flange while removing the fuel pump PFA nut.
8. Carefully lift the fuel pump out of the fuel tank. As the
fuel pump assembly is being removed, be aware of
float arm and pump pre-filter. Hold the float arm to
the pump body as you lift and tilt the pump to ensure
that the float arm is not bent when removed from the
tank.
9. Transfer old fuel pump to a suitable container
capable of safely holding fuel. The fuel pump will
retain some fuel.
10. Inspect the inside of the fuel tank for debris (may
require flashlight and mirror). If debris like mud or
sand is present, fuel tank should be flushed and
cleaned out prior to installation of new fuel pump
assembly.
NOTE: It is recommended to remove the fuel
tank from the vehicle and rinse it with a small
amount of clean fuel. Do not use water or any
other chemicals to remove debris.
FUEL SYSTEM
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