Polaris RZR XP 1000 Service Manual

7
7.13
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
8. Torque wheel hub nut
6
to specification and install a
new cotter pin
7
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
9. Install new brake caliper mounting bolts and torque
to specification.
Front Caliper Mounting Bolts:
40 ft-lbs (54 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts
upon assembly.
10. Install wheel and four wheel nuts. Torque wheel nuts
to specification.
Wheel Nuts:
120 ft-lbs (163 Nm)
11. Rotate wheel and check for smooth operation.
Rear Drive Shaft Removal
1. Raise and support the vehicle.
CAUTION
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
2. Remove the four wheel nuts and rear wheel.
3. Remove the cotter pin
1
and loosen the rear wheel
hub castle nut
2
. Remove the nut, and two cone
washers
3
from the rear wheel hub assembly.
4. Remove the two bolts
4
retaining the upper and
lower radius rods to the bearing carrier. Discard the
nuts. Let the radius rods swing downward.
5. Remove the brake caliper mounting bolts
5
.
Remove the rear brake caliper assembly.
6. CAUTION: Do not hang the caliper by the brake line.
Use wire to hang caliper to prevent damage to the
brake line.
7. Remove the rear hub assembly from the bearing
carrier.
FINAL DRIVE

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English