Polaris RZR XP 1000 Service Manual

8
8.15
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Upper Steering Shaft Installation (EPS
Models)
NOTE: If steering wheel was removed, follow this
procedure to ensure the upper steering shaft is
properly positioned on the power steering stub
shaft.
CAUTION
Striking the steering wheel or steering shaft
can permanently damage the EPS unit
and cause a Power Steering Fault.
NOTE: Be sure upper steering shaft hardware is
positioned correctly (see Chapter 8 – Assembly
View (EPS Models), page 8.9).
1. Install the upper steering shaft and align the skip-
tooth spline
1
on the power steering stub shaft with
the opening
2
in the upper steering shaft.
2. Install the pivot tube and torque fasteners to
specification.
Pivot Tube Fasteners:
8 ft-lb (11 Nm)
3. Install the tilt shock and torque fastener to
specification.
Tilt Shock Fastener:
7 ft-lb (10 Nm)
4. Be sure the front wheels are pointing straight ahead
and install the steering wheel and retaining nut.
Torque the nut to specification and reinstall the
plastic wheel cover.
Steering Wheel Nut:
65 ft-lbs (88 Nm)
5. Install a new upper steering shaft pinch bolt and nut.
Torque pinch bolt to specification.
Upper Steering Shaft Pinch Bolt:
15 ft-lbs (20 Nm)
6. Reconnect both electrical harnesses onto the power
steering unit. Be sure the connectors snap into
place.
7. Reinstall the black plastic cover over the power
steering unit and install the two Torx-head fasteners.
8. Turn the key switch on and test EPS operation.
STEERING / SUSPENSION

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English