Polaris RZR XP 1000 Service Manual

3.58
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Piston Ring Removal
1. Carefully remove top compression ring
1
by hand or
using a ring removal pliers.
CAUTION
DO NOT expand the ring more than necessary to
remove it from the piston or the ring may break or lose
radial tension.
• Piston ring pliers: Carefully expand ring and lift it
off the piston.
• By hand: Placing both thumbs on the ring ends,
spread the ring open and push up on opposite
side. Do not scratch ring lands.
2. Repeat procedure for second compression ring
2
.
3. The oil control ring
3
is a three piece design
consisting of a top and bottom steel rail and a center
expander section. Remove top rail first, then bottom
rail, then the expander.
Piston Ring to Groove Clearance Inspection
1. Measure piston ring to groove clearance
1
by
placing the ring in the ring land and measuring with a
thickness (feeler) gauge. Replace piston and rings if
ring-to-groove clearance exceeds service limits.
Piston Ring to Groove Clearance:
Top / Second Ring:
0.0007 - 0.0023" (0.020 - 0.060 mm)
Service Limit: 0.0047" (0.12 mm)
ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English