Polaris RZR XP 1000 Service Manual

9.20
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Pad Inspection
1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Front Brake Pad Thickness:
0.297 ± 0.007" (7.5 ± .178 mm)
Service Limit: 0.180" (4.6 mm)
Pad Assembly / Installation
1. Lubricate mounting bracket pins
1
with a light film of
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads.
Use only new, clean pads.
3. Install caliper onto front hub and torque mounting
bolts
2
to specification.
Front Caliper Mount Bolt:
40 ft-lbs (54 Nm)
BRAKE SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English