Polaris RZR XP 1000 Service Manual

1.25
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
SAE Tap / Drill Sizes
THREAD
SIZE DRILL SIZE
THREAD
SIZE DRILL SIZE
#0–80 3/64 1/2–13 27/64
#1–64
53
1/2–20 29/64
#1–72
53
9/16–12 31/64
#2–56
51
9/16–18 33/64
#2–64 50 5/8–11 17/32
#3–48 5/64 5/8–18 37/64
#3–56
45
3/4–10 21/32
#4–40 43 3/4–16 11/16
#4–48
42
7/8–9 49/64
#5–40
38
7/8–14 13/16
#5–44
37 1–8
7/8
#6–32
36 1–12
59/64
#6–40 33 1 1/8–7 63/64
#8–32 29 1 1/8–12 1 3/64
#8–36 29 1 1/4–7 1 7/64
#10–24
24
1 1/4–12 1 11/64
#10–32
21
1 1/2–6 1 11/32
#12–24
17
1 1/2–12 1 27/64
#12–28
4.6 mm
1 3/4–5 1 9/16
1/4–20
7
1 3/4–12 1 43/64
1/4–28 3 2–4 1/2 1 25/32
5/16–18
F 2–12 1 59/64
5/16–24
I
2 1/4–4 1/2 2 1/32
3/8–16 O 2 1/2–4 2 1/4
3/8–24 Q 2 3/4–4 2 1/2
7/16–14
U 3–4 2 3/4
7/16–20 25/64
Metric Tap / Drill Sizes
TAP SIZE DRILL SIZE DECIMAL
NEAREST
FRACTION
3 x .50
#39
0.0995
3/32
3 x .60
3/32
0.0937
3/32
4 x .70
#30
0.1285
1/8
4 x .75
1/8
0.125
1/8
5 x .80
#19
0.166
11/64
5 x .90 #20 0.161 5/32
6 x 1.00 #9 0.196 13/64
7 x 1.00
16/64
0.234
15/64
8 x 1.00 J 0.277
9/32
8 x 1.25
17/64
0.265
17/64
9 x 1.00
5/16
0.3125
5/16
9 x 1.25 5/16 0.3125 5/16
10 x 1.25 11/32 0.3437 11/32
10 x 1.50 R 0.339
11/32
11 x 1.50
3/8
0.375
3/8
12 x 1.50
13/32
0.406
13/32
12 x 1.75
13/32
0.406
13/32
GENERAL INFORMATION
1

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English