9.4
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
TORQUE SPECIFICATIONS
ITEM
TORQUE
Caliper Mounting Bolts (Front) 30 ft-lb (42 Nm)
Caliper Mounting Bolts (Rear) 46 ft-lb (62 Nm)
Brake Line Flare
15 ft-lb (20 Nm)
Brake Line Banjo Bolts 15 ft-lb (20 Nm)
Brake Switch
15 ft-lb (20 Nm)
Brake Bleeder Screw
48 in-lb (5 Nm)
Brake Disc to Hub Bolts
18 ft-lb (24 Nm)
Master Cylinder Mounting Bolts 23 ft-lbs (31 Nm)
Brake Pedal Mounting Bracket to Frame 18 ft-lb (24 Nm)
Park Brake Disc Mounting Bolt 14 ft-lb (20 Nm)
Park Brake Lever Mount Bolts
16 ft-lb (22 Nm)
Park Brake Caliper Assembly Bolts 37 ft-lb (50 Nm)
Wheel Hub Castle Nuts
110 ft-lbs (149 Nm)
Wheel Lug Nuts
Aluminum: 120 ft-lbs (163 Nm)
Steel: 60 ft-lb (81 Nm)
BRAKE SYSTEM SERVICE NOTES
Disc brake systems are light weight, low maintenance, and perform well in the conditions this vehicle will routinely
encounter. There are a few things to remember when replacing disc brake pads or performing brake system service to
ensure proper system function and maximum pad service life.
• DO NOT over-fill the master cylinder fluid reservoir.
• Make sure the brake pedal returns freely and completely.
• Adjust stop pin on brake caliper(s) after pad service.
• Check and adjust master cylinder reservoir fluid level after pad service.
• Make sure atmospheric vent on reservoir is unobstructed.
• Test for brake drag after any brake system service and investigate cause if brake drag is evident.
• Make sure caliper moves freely on guide pins (where applicable).
• Inspect caliper piston seals for foreign material that could prevent caliper pistons from returning freely.
• Perform a brake burnishing procedure after installing new pads to maximize service life.
• DO NOT lubricate or clean the brake components with aerosol or petroleum products. Use only approved brake
cleaning products.
BRAKE SYSTEM
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