Polaris RZR XP 1000 Service Manual

7
7.5
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Front Bearing Carrier Installation
1. Install drive shaft axle through the backside of the
bearing carrier.
2. Install the upper and lower ball joint ends into the
front bearing carrier.
3. Install new pinch bolts
1
and nuts. Torque to
specification.
Ball Joint Pinch Bolts:
42 ft-lbs (57 Nm)
4. Apply Anti-Seize to drive shaft axle splines.
5. Install front wheel hub assembly
2
, cone washers
3
,
and hand tighten the castle nut. Install washers with
domed side out.
6. Install new brake caliper mounting bolts and torque
to specification.
Front Caliper Mounting Bolts:
40 ft-lbs (54 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts
upon assembly.
7. Install the steering tie rod end
4
onto the front
bearing carrier.
NOTE: Refer to the photos below to ensure
proper placement of the tie rod end.
8. Torque the tie rod end fastener
5
to specification
and install a new cotter pin
5
.
Tie Rod End Fastener:
15 ft-lbs (20 Nm) + 90°
FINAL DRIVE

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English