EasyManuals Logo

Polaris RZR XP 1000 Service Manual

Polaris RZR XP 1000
539 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #132 background imageLoading...
Page #132 background image
3.56
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Cylinder / Piston Removal
CAUTION
Pistons must be removed from the cylinders with the
connecting rods attached.
DO NOT attempt to service the cylinder or pistons
without disassembling the crankcase. Although you can
remove the cylinder and pistons without disassembly,
you will not be able to reassemble the engine because
of the unique cylinder skirt and crankcase design.
1. Perform ENGINE DISASSEMBLY / INSPECTION -
TOP END, page 3.33 and the ENGINE
DISASSEMBLY / INSPECTION - LOWER END,
page 3.44 procedures.
2. Rotate the engine so the cylinder is facing up.
3. Remove the Cylinder Holding & Camshaft Timing
Plate (PU-50563)
1
from the cylinder.
4. Carefully lift the cylinder and pistons from the upper
crankcase.
5. Remove the piston / connecting rod assemblies from
the cylinder.
NOTE: If the pistons are to be reused, mark the
pistons so they are reassembled in the same
cylinder bore and direction from which they were
removed (MAG / PTO).
ENGINE / COOLING SYSTEM

Table of Contents

Other manuals for Polaris RZR XP 1000

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Polaris RZR XP 1000 and is the answer not in the manual?

Polaris RZR XP 1000 Specifications

General IconGeneral
BrandPolaris
ModelRZR XP 1000
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals