Polaris RZR XP 1000 Service Manual

5
5.23
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
Moveable Sheave Bushing Inspection
Inspect the Teflon™ coating (arrow) on the moveable
sheave bushing. Inspect both sheaves for signs of wear,
grooving or cracking. De-glaze sheave surfaces with a
3M™ Scotch-Brite Pad if needed.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bush-
ing replacement in this chapter.
Bushing Service
NOTE: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
ITEM
QTY.
PART # TOOL DESCRIPTION
A, B
1 5132027 EBS Puller Tool
C 1 5132501 EBS Puller Nut
D 1 5132029
EBS Main Adapter
E 1 5132028
EBS Bushing Removal
Tool Instructions
–
1 9915111 Instructions
Additional Special Tools
QTY.
PART # TOOL DESCRIPTION
1 2871226
Clutch Bushing Replacement Tool
Kit
1 2870386 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
ITEM
QTY.
PART # TOOL DESCRIPTION
#2 1
5020628
P-90 Drive/Driven
Clutch Bushing Install
Tool
#3 1 5020629
Drive Clutch Cover
Bushing Removal
/Installation Tool
#5 1 5020631
P-90 Driven Clutch
Cover Bushing
Removal Tool
#8 1 5020632
Main Puller Adapter
#9 1 5010279
Adapter Reducer
#10 1 5020633
Number Two Puller
Adapter
PVT SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English