Polaris RZR XP 1000 Service Manual

3
3.69
9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual
© Copyright 2014 Polaris Industries Inc.
6. Apply Polaris PS-4 engine oil to each rod bearing
journal
4
and main bearing journal
5
of crankshaft.
7. Loop cam chain
6
and oil pump drive chain
8
over
crankshaft sprockets.
8. Apply Polaris PS-4 engine oil to the new crankshaft
oil seal
7
and install the seal on the PTO end of the
crankshaft.
9. Carefully lower the crankshaft into upper crankcase.
Guide connecting rods onto the rod journals of
crankshaft as necessary.
10. Adjust the PTO crankshaft seal so it rests properly in
the upper crankcase.
11. Clean bolt hole threads in connecting rod to remove
all oil.
12. Install matching rod cap on connecting rod with 5
digit serial number stampings aligned.
13. Install new bolts
11
and tighten evenly until snug.
14. Torque connecting rod bolts to specification.
Connecting Rod Bolts:
Step 1: 9 ft-lbs (12 Nm)
Step 2: 13 ft-lb (18 Nm)
Step 3: Tighten add’n 105°
ENGINE / COOLING SYSTEM

Polaris RZR XP 1000 Specifications

General

Brand	Polaris
Model	RZR XP 1000
Category	Offroad Vehicle
Language	English