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2.21

9925724 R01 - 2014-2015 RZR XP 1000 / RZR XP4 1000 Service Manual

6. Remove the four T40 bolts retaining the valve cover.

7. The engine will need to be rotated four times to

inspect all eight valve clearances

. Two valves can

be measured at each camshaft lobe position.

NOTE: Remove spark plugs to aid engine

rotation.

8. Rotate the drive clutch counter-clockwise until the

cam lobes

above the valves you are inspecting

are facing up.

9. Measure the valve clearance using a feeler gauge.

10. If the valve clearance is out of specification, see

Chapter 3 – Valve Clearance Adjustment, page

3.84.

Intake Valve Clearance (cold):

.006 ± .002″ (0.15 ± 0.05 mm)

Exhaust Valve Clearance (cold):

.008 ± .002″ (0.20 ± 0.05 mm)

11. Repeat steps 18-20 until all eight valves have been

inspected.

12. If previously removed, apply anti-seize compound to

the spark plug threads and reinstall the spark plugs.

Torque spark plugs to specification.

Spark Plug Torque:

7 ft-lbs (10 Nm)

13. Inspect the valve cover seal and replace if

necessary.

14. Install NEW isolators on the valve cover bolts. Install

the valve cover and the four T40 bolts. Torque bolts

to specification.

Valve Cover Bolts:

7 ft-lbs (10 Nm)

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Polaris RZR XP 1000 Service Manual

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