Rockwell Automation Allen-Bradley 1756-L61S

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190 Rockwell Automation Publication IASIMP-QS005H-EN-P - April 2016

Appendix A Robot Cell Application Example with GuardLogix® or SmartGuard™ 600 Controller

Notes:

Main Page

Table of Contents3
About this Publication11
Software Requirements11
Additional Resources12
Introduction13
Before You Begin13
Follow These Steps14
Safety Strategy Fundamentals14
Conducting a Team-Based Risk Assessment16
Task and Hazard Identification16
Risk Estimation16
Risk Assessment Example for Robot Cell Application18
Select Mitigation Techniques for Hazard Control22
Incorporate Protective Systems and Measures22
Safety Specification Example for Robot Cell Application23
Load Station #123
Panel Assembly Feed Conveyor (B)24
How Rockwell Automation Can Help25
Introduction27
Before You Begin27
What You Need27
Follow These Steps28
Select Hardware28
Defining Module and Safety Zone Tags30
Fill out the Safety Zone Configuration Worksheet30
Fill out the Safety Module Configuration Worksheet32
Lay out Your Safety Wiring36
Access and Gather Drawings from Toolkit36
Edit Project Drawing Set38
Considerations for Safety Drawings44
Access Other Allen-Bradley® CAD Drawings45
Introduction47
Before You Begin47
What You Need47
Follow These Steps48
Open the Guardlogix Application File49
Configure Your Guard I/O Modules51
Create Your Safety Logic Routines56
Import Your Safety Input Device Logic56
Import Your Safety Output Device Logic62
Each Safety Zone67
Adding Your Faceplate Logic67
Faceplate Logic for Safety Instruction Faceplates68
Faceplates68
Faceplates69
Faceplate Logic for Digital Guard I/O Faceplates70
Import Add-On Instruction for Digital Guard I/O Faceplate70
Create Controller Tags for Digital Guard I/O Faceplate71
Create Guardio_Aoi Instances in Standard Program Routines for each Digital Guard I/O Faceplate73
Configure Guard I/O Module Add-On Instruction Message Instructions for each Digital Guard I/O Faceplate78
Faceplate Logic for Analog Guard I/O Faceplates82
Faceplates82
Program Routine84
Program Routine85
Map Standard Tachometer Reset Tags to Safety Reset Tags89
Reset Tags94
Configure Logix Communication98
Save and Download Your Program100
Introduction101
Before You Begin101
What You Need101
Follow These Steps102
Configure Your Smartguard 600 Controller and Safety I/O102
Select and Save Pre-Configured Configuration File102
Delete, Add, and Configure Smartguard 600 Controller and Guard I/O Modules104
Configure Smartguard 600 Local Inputs and Test Outputs108
Configure Smartguard 600 Local Outputs113
Create Your Safety Zone Logic116
Select Zone Inputs117
Select Safety Device Function Blocks and Connect Inputs120
Select Input Logic Function Blocks and Connect Inputs122
Import Zone Function Block and Connect Inputs122
Select Zone Outputs and Connect to Zone Function Block125
Save and Download Your Rsnetworx Project127
Verify Zone Safety Logic Operation130
Add Your Faceplate Logic130
Copy Smartguard 600 Module Configuration to Your Logix130
Controller Project130
Import Smartguard 600 Faceplate Add-On Instruction and Logic Rungs to Your Logix Controller Project132
Create an Instance of Your Smartguard 600 Faceplate Add-On Instruction in Your Compactlogix Project Routine137
Configure Compactlogix Communication141
Save and Download Your Program142
Factorytalk® View ME Software143
Introduction143
Before You Begin144
What You Need144
Follow These Steps144
Configure Your Safety Instruction Faceplates145
Configure Your Guard I/O or Smartguard 600 I/O Faceplates148
ME Application151
Add Goto Buttons to Your Application151
Associate each Button to a Faceplate and Parameter File154
Create a Runtime File159
Safety System Application Guide161
Introduction161
Before You Begin161
What You Need161
Follow These Steps162
Launching Your Faceplates from Your System Overview Display163
Safety System Overview Display163
Digital Guard I/O Module Faceplate Overview164
Demand Indication164
Fault Indication165
Error Content, Probable Cause, and Recommended Actions166
Digital Guard I/O Module Faceplate Output Status View167
Digital Guard I/O Module Faceplate - Online Configuration168
Options168
Digital Guard I/O Module Faceplate - Online Help Options169
Analog Guard I/O Faceplate Overview169
Fault Indication170
Error Content, Probable Cause, and Recommended Actions171
Analog Guard I/O Module Faceplate - Online Configuration173
Options173
Analog Guard I/O Module Faceplate - Online Help Options174
Safety Instruction Faceplate Overview174
Safety Instruction Faceplate - Fault Views175
Safety Instruction Faceplate - Diagnostic Views175
Introduction177
Robot Cell Module and Safety Zone Configuration178
Robot Cell Safety Logic Examples182
Robot Cell Faceplate Logic Examples188
Guardlogix Safety Calculator193
Guardlogix Estimator194
Fault Reaction Time (Ms)196
Single-Fault Reaction Time (Ms)197
Multiple-Fault Reaction Time (Ms)197
Which Reaction Time to Use197
Safety Estimator Installation Information197
Macro Security in Microsoft Excel 2007198
Microsoft Excel 2003198
Using Other Versions of Microsoft Excel Software198

Rockwell Automation Allen-Bradley 1756-L61S

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