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Brand | Rockwell Automation |
---|---|
Model | MagneMotion QuickStick HT |
Category | Accessories |
Language | English |
Provides an overview of the QuickStick HT components and their use in a transport system.
Details the QuickStick HT transport system, its components, and key capabilities.
Identifies the main components of the QSHT transport system and their functions.
Describes the software applications used for configuring, testing, and administering the system.
Provides a guide for installing and servicing the QuickStick HT components.
Describes safety guidelines for QuickStick HT components and their use in a transport system.
Covers CE and UL compliance, and other regulatory information for system components.
Details CE mark requirements and regulations for systems installed within the European Union.
Provides guidelines related to the use and service of QSHT components in a transport system.
Covers personnel and equipment safety, and hazardous points within the QuickStick HT transport system.
Details hazards related to moving parts, pinch points, and physical forces within the system.
Identifies shock hazards, equipment damage risks, and proper grounding requirements.
Addresses risks associated with strong Neodymium Iron Boron magnets used in the system.
Provides specific guidelines for safely handling NdFeB magnet arrays.
Specifies regulations for shipping magnet arrays according to DOT and IATA.
Provides guidelines for the proper disposal and recycling of system components.
Provides guidelines for designing a QuickStick HT transport system.
Defines the layout of motors, drives, paths, nodes, and connections for the transport system.
Illustrates the layout of key transport system components and their relationships.
Defines the routes for vehicle motion, including motors and node connections.
Defines path beginnings, ends, and connections between paths, including node types.
Details the types of node controllers and their communication connections.
Defines remaining components like power supplies, network switches, and I/O.
Describes power supply requirements for different motor families and configurations.
Explains Ethernet switches for communication routing between system components.
Covers basic considerations for designing the track system, including guideway and motor mounting.
Provides guidelines for mounting and orienting QuickStick HT motors.
Describes the function of QSMC Motor Controllers and QSHT 5700 Inverters.
Details wiring QSHT motors using QSMC controllers and QSHT 5700 inverters.
Provides recommendations for Ethernet addressing, topology, and network design.
Illustrates various Ethernet wiring topologies for connecting motors.
Describes the high flux magnet array, its characteristics, and physical properties.
Details vehicle design guidelines, material considerations, and configurations.
Specifies the distance between the magnet array and the QSHT motor.
Provides guidance on attaching magnet arrays to vehicles using locating features and hardware.
Covers guideway design, support materials, and basic design guidelines.
Provides guidelines for designing motor mounts to interface with motor mounting features.
Details methods for attaching motors to tracks or mounting plates, including bracket use.
Illustrates examples of guideway and vehicle configurations.
Covers configurations for straight, curve, switch, and moving path layouts.
Describes specifications for QuickStick HT components and installation requirements.
Provides dimensions, exposed materials, and IP ratings for system components.
Details mechanical specifications, exposed materials, and IP rating for the 1 meter motor.
Provides mechanical specifications, exposed materials, and IP rating for the 1/2 meter motor.
Details mechanical specifications, exposed materials, and IP rating for the 1/2 meter double-wide motor.
Provides mechanical specifications, exposed materials, and IP rating for the QSMC motor controller.
Details mechanical specifications, exposed materials, and IP rating for the QSMC-2 motor controller.
Describes the rack mounting bracket for QSMC motor controllers in a 19-inch rack.
Provides mechanical specifications, exposed materials, and IP rating for the QSHT 5700 inverter.
Details mechanical specifications, weights, and exposed materials for high flux magnet arrays.
Covers motor connections, pinouts, power requirements, and wiring specifications.
Details electrical specifications, connector types, and pinouts for motors.
Specifies environmental conditions, lighting, floor space, facilities, and service access.
Defines operating and storage temperature and humidity requirements for components.
Notes that no special lighting is required for system operation.
Specifies minimum space requirements for installation, operation, and service.
Outlines user responsibilities for providing electrical power and connections for system operation.
Describes typical service space requirements for motors, drives, and node controllers.
Provides installation procedures for various QuickStick HT component configurations.
Details steps for unpacking, inspecting, and verifying system components against shipping documents.
Covers proper location, leveling, securing, and installing the transport system.
Provides instructions for installing motors on user-supplied supports and making adjustments.
Lists tools and materials needed for installation procedures, including wrenches and levels.
Provides a sequence for installing QuickStick HT motors and QSHT components.
Covers guideway assembly, leveling the transport system, and securing the track.
Details mounting of motor drives, node controllers, network switches, and power supplies.
Describes connecting HVDC and LVDC power cables to QSMC motor controllers.
Details connecting DC-bus power cables to QSHT 5700 inverters.
Provides guidelines for attaching magnet arrays to vehicles, including single and multiple arrays.
Describes how to add or remove vehicles from the transport system after installation.
Covers electrical power and communication connections to external facilities.
Details Ethernet network connections to node controllers and switches.
Describes electrical power connections for system operation, including AC and DC power.
Explains connecting digital I/O for an E-stop circuit, including user-supplied components.
Details connecting digital I/O for interlock circuits, requiring user-supplied power.
Describes connecting digital I/O for light stack circuits for system status indication.
Covers monitoring and controlling digital inputs and outputs for host controller interaction.
Covers software overview, configuration, and installation for the transport system.
Describes software components, images, and their installation requirements.
Guides creating and uploading the Node Controller Configuration File for system definition.
Details uploading node controller image and configuration files via web interface.
Covers programming motors using MICS files and ERF Image files for QSHT 5700 inverters.
Covers system check-out, mechanical, facility, and pre-operation checks before power-up.
Details pre-power-up checks for operating and safety features, and component installation.
Describes the procedure for initial installation power-up and system grounding.
Provides an overview of QSHT transport system operation for normal and emergency conditions.
Explains LSM technology, system advantages, motion control, and motor topology.
Describes how QuickStick HT motors are constructed as discrete blocks of coils.
Details how QuickStick HT motors provide asynchronous control of vehicles.
Explains cogging forces in BPM and linear motors and methods to minimize them.
Defines a motor block as a discrete motor primary section with independently controlled coils.
Describes how the drive takes ownership of vehicles as they enter the motor.
Explains vehicle ownership of motor blocks and minimum separation distances.
Details how drives release block ownership once the vehicle exits the block.
Covers how block allocation prevents vehicle collisions by allowing one vehicle per block.
Ensures vehicles maintain a safe stopping distance (brick-wall headway) using motion profiles.
Discusses limitations on acceleration rate, deceleration capability, and motor thrust.
Describes vehicle queuing, obstructions, and jam conditions.
Addresses defining vehicle length for collision avoidance in curved sections.
Explains how node controllers locate and assign IDs to vehicles during system startup.
Provides guidelines and precautions for manually moving vehicles using QSHT motors.
Discusses voltage fluctuations, power regeneration, and power management within motors.
Explains how mechanical energy converts to electrical energy during braking and deceleration.
Covers methods of internally consuming regenerated power within QSHT motors.
Details voltage-related warnings and faults for QSMC controllers and their causes.
Explains the soft start circuit, resistor, and power cycle timing requirements.
Describes dissipating unused power through motor blocks when propulsion bus voltage is high.
Details voltage-related warnings and faults for QSHT 5700 inverters.
Provides possible solutions to mitigate power-related errors and faults.
Addresses warnings for phase or input current exceeding ±25 A limits.
Details faults that occur when overcurrent warnings fail to clear, requiring inverter reset.
Describes controls and indicators for monitoring system status, setting parameters, and troubleshooting.
Explains the NCHost Graphics Window for real-time transport system monitoring.
Details connecting and operating E-stop circuits for halting motion in emergencies.
Describes connecting and operating interlock circuits for halting motion temporarily.
Covers connecting and configuring light stacks for system status indication.
Explains the FastStop command for immediate vehicle deceleration and motion suspension.
Covers monitoring and controlling digital inputs and outputs for host controller interaction.
Describes status messages and fault data returned by QSHT drivers.
Covers simulating system configuration, vehicle motion, and operational differences.
Details steps to configure a node controller for simulation mode and upload files.
Explains how to run a simulation and highlights differences from physical operation.
Provides steps to suspend motion and reset a simulation.
Guides configuring the node controller back to Normal Mode from simulation.
Covers system power-up, normal running, and shutdown procedures.
Describes applying power and initial system startup procedures.
Details host controller management of the QuickStick HT transport system during normal operation.
Provides a procedure for orderly power removal and component shutdown.
Provides an overview of the safe torque-off (STO) functionality built into the QSHT 5700 Inverter.
Details STO requirements, certification, safety considerations, and stop category definitions.
Lists user responsibilities for system validation, risk assessment, and proof testing.
Defines Stop Category 0 for immediate removal of force-producing power to the actuator.
Explains PL and SIL ratings for safety-related control systems and component requirements.
Relates SIL value for safety-related functions to the probability of dangerous failure per hour (PFH).
Describes the STO design, its protection capabilities, and correct application.
Describes safety-related status data available to the host controller via UDT tags.
Introduces the hardwired STO feature, its requirements, and operational description.
Explains how STO turns off output-power transistors for a Category 0 Stop and response time.
Provides pinouts and descriptions for the 16-pin Safe Torque-off (STO) connector.
Provides guidelines for wiring STO connections to the QSHT 5700 inverter.
Details wiring requirements, wire size, strip length, and torque for the STO connector.
Explains how to bypass the STO circuitry using jumper wires if the feature is not required.
Describes wiring for cascading STO signals between multiple QSHT 5700 inverters.
Provides electrical specifications for the hardwired STO feature, including input parameters.
Provides maintenance schedules and procedures for QuickStick HT components and QSHT transport system.
Details preventive maintenance schedules for cleaning, inspections, and log file transfers.
Describes general cleaning procedures for transport system surfaces and components.
Covers rotating vehicles to ensure even wear on wheels, especially for unidirectional motion.
Details verifying cable connector seating, security, and cable routing for continuity.
Covers checking motor, stand, mount, and guideway hardware security and vehicle grounding.
Explains how to review and transfer log files from node controllers and HLC for troubleshooting.
Provides procedures for cleaning magnet arrays to remove ferrous particles and debris.
Describes common difficulties and provides direction for problem determination and resolution.
Covers initial problem determination and directs users to specific troubleshooting sections.
Details troubleshooting steps for power-related problems with system components.
Covers determination of problems within node controllers, such as clock issues.
Determines communication-related problems between system components and the host controller.
Covers determination of motion-related problems, including vehicle movement and noise.
Determines problems related to the function of the light stack indicators.
Provides detailed descriptions and solutions for QSHT safety faults identified via MMI tags.
Provides information and required details for contacting ICT Support Specialists.
Covers procedures for component repair, replacement, and ordering parts.
Details procedures for removing and installing QuickStick HT motors.
Provides steps for removing and installing motor drives (QSMC and QSHT 5700).
Explains how to program motors using ERF Image and MICS files.
Provides guidelines for safely separating stuck magnet arrays.
Details cleaning or replacing the fan filter in QSMC motor controllers.
Provides contact information for ordering new or replacement parts from ICT Sales.
Provides procedures for handling and packaging QuickStick HT components for shipment.
Details the correct method for handling and packaging components for shipment.
Provides information related to interconnect diagrams, design calculations, file maintenance, and limits.
Provides wiring examples and system block diagrams for QSHT 5700 inverter and Kinetix power supply.
Provides notes applicable to wiring examples for the QSHT drive system.
Illustrates DC-bus power supply configurations for QSHT 5700 inverters.
Provides tables and curves for determining thrust, vehicle gap, and magnet array size.
Shows available thrust for QSHT motors at different vehicle gaps and magnet array cycles.
Provides data on attractive force between QSHT motors and magnet arrays based on vehicle gap.
Recommends regular backups of files and procedures for creating and restoring backup files.
References Release Notes and Upgrade Procedures for software.
Lists system limits for motors, nodes, paths, stations, and vehicles.
Lists terms and definitions used in the manual and for the transport system components.
Provides a cross-reference to manual content organized by subject.