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SIMOTICS L-1FN3
Configuration Manual
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600 pages
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Assembly dr
awings/d
imens
ion sh
eets
9.3
1FN3050, 1F
N3100, 1F
N315
0
1FN3 linear motors
Configuration M
anual
,
10/2018
,
6SN1197
-
0AB86
-
0BP2
515
Figure
9-5
Installat
ion dimensio
ns for 1FN
3050 motors wit
h two cable
connectio
ns (cross
secti
ons and detail
s)
516
518
Table of Contents
Main Page
Introduction
5
Table of Contents
11
Fundamental Safety Instructions
15
General Safety Instructions
15
Equipment Damage Due to Electric Fields or Electrostatic Discharge
20
Industrial Security
21
Residual Risks of Power Drive Systems
23
Description of the Motor
25
Highlights and Benefits
25
Overview
25
Benefits
26
Use for the Intended Purpose
28
Technical Features and Environmental Conditions
29
Directives and Standards
29
Danger from Strong Magnetic Fields
31
Technical Features
36
Direction of Motion of the Motor
37
Ambient Conditions for Stationary Use
38
Scope of Delivery
39
Scope of Delivery Linear Motor
39
Supplied Pictograms
40
Derating Factors
42
Selection and Ordering Data
42
Order Designation
42
Primary Sections
43
Secondary Sections
43
Primary Section Accessories
44
Accessories for the Secondary Section Track
46
Ordering Examples
49
Selection and Ordering Data 1FN3
52
Rating Plate Data
59
Mechanical Properties
61
Cooling
61
Design of the Cooling
61
Cooling Circuits
67
Coolants
72
Degree of Protection
73
Vibration Response
74
Noise Emission
74
Service and Inspection Intervals
75
Safety Instructions for Maintenance
75
Maintenance
80
Checking the Insulation Resistance
82
The Inspection and Change Intervals for the Coolant
83
Motor Components and Options
85
Motor Components
85
Overview of the Motor Construction
85
Temperature Monitoring and Thermal Motor Protection
87
Temperature Monitoring Circuits Temp-S and Temp-F
87
Technical Features of Temperature Sensors
90
Encoders
93
Hall Sensor Box
97
Braking Concepts
99
Options
101
Configuration
105
Configuring Software
105
SIZER Configuration Tool
105
STARTER Drive/Commissioning Software
106
Configuring Workflow
106
Mechanical Boundary Conditions
108
Type of Duty Cycle
111
Calculating Forces
115
Selection of the Primary Sections
116
Specifying the Number of Secondary Sections
118
Operation in the Area of Reduced Magnetic Coverage
120
Checking the Dynamic Mass
121
Selecting the Power Module
121
Calculation of the Required Infeed
122
Examples
123
Positioning in a Specified Time
123
Gantry with Transverse Axis
132
Dimensioning the Cooling System
134
Basic Information
134
Example: Dimensioning the Cooling
135
Mounting
138
Safety Instructions for Mounting
138
Mechanical Design
141
Specifications for Mounting Linear Motors
142
Procedure When Installing the Motor
144
Comply with the Installation Dimensions
145
Motor Installation Procedures
146
Assembling Individual Motor Components
152
Cooler Connection
160
Primary Section Cooling Connection
160
Secondary Section Cooling Connection
162
Checking the Work Carried out
164
Smooth Running of the Slide
164
Check of the Air Gap Height
165
Technical Data and Characteristics
167
Explanations
168
Explanations of the Formula Abbreviations
168
Explanations of the Characteristic Curves
172
Data Sheets and Characteristics
176
1FN3050-XXXXX-XXXX
176
1FN3100-XXXXX-XXXX
188
1FN3150-XXXXX-XXXX
230
1FN3300-XXXXX-XXXX
263
1FN3450-XXXXX-XXXX
305
1FN3600-XXXXX-XXXX
374
1FN3900-XXXXX-XXXX
434
Additional Characteristic Curves
473
Preparation for Use
475
Transporting
476
Ambient Conditions for Transportation
476
Packaging Specifications for Air Transportation
477
Lifting Primary Sections
480
Storage
481
Ambient Conditions for Long-Term Storage
481
Storage in Rooms and Protection against Humidity
482
Electrical Connection
485
Permissible Line System Types
487
Motor Circuit Diagram
488
System Integration
488
Drive System
488
Sensor Module Sme12X
492
TM120 Terminal Module
492
SMC20 Sensor Module
492
Pin Assignments and Connection Types
492
Terminal Panel
495
Power Connection
500
Signal Connection
502
Shielding, Grounding, and Equipotential Bonding
508
Requirements for the Motor Supply Cables
509
Assembly Drawings/Dimension Sheets
511
Position Tolerance for Mounting Holes
512
Installation Dimensions
513
1Fn3050, 1Fn3100, 1Fn3150
514
1Fn3050
514
1Fn3100, 1Fn3150
521
Mounting the Hall Sensor Box
529
Heatsink Profiles
533
1Fn3300, 1Fn3450
535
Mounting the Hall Sensor Box
545
Heatsink Profiles
549
Fn3600
551
Mounting the Hall Sensor Box
556
Heatsink Profiles
560
Fn3900
561
Mounting the Hall Sensor Box
566
Heatsink Profiles
570
Coupled Motors
571
Operating Motors Connected to an Axis in Parallel
571
Master and Stoker
572
Tandem Arrangement
574
Janus Arrangement
575
Parallel Arrangement
578
Anti-Parallel Arrangement
580
Double-Sided Arrangement
582
Connection Examples for Parallel Operation
584
Appendix
587
Recommended Manufacturers
587
Manufacturers of Braking Elements
587
A.1 Recommended Manufacturers
587
Manufacturers of Cold Water Units
588
Manufacturers of Anti-Corrosion Agents
588
Manufacturers of Connectors for Cooling
588
Manufacturers of Plastic Hose Manufacturers
589
Manufacturers of Connector Nipples and Reinforcing Sleeves
589
Manufacturers of Spacer Foils
589
List of Abbreviations
590
A.2 List of Abbreviations
590
Environmental Compatibility
591
Environmental Compatibility During Production
591
Disposal
591
A.3 Environmental Compatibility
591
Guidelines for Disposal
592
Disposing of Secondary Sections
592
Disposal of Packaging
593
Terminal Markings According to en 60034-8:2002
593
A.3.2.3 Disposal of Packaging
593
Glossary
595
Index
597
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