Skyjack SJ63 AJ+ Service Manual

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101
SJ63 AJ+, SJ63 AJ 229043AAA
3.45 Electrical Schematic - ANSI/CSA
3.45 Electrical Schematic - ANSI/CSA
M231435AA-1
04
04
35A
37A
36A
34A
LT
RT
JIB UP/DOWN
PLATFORM
S16
ROTATE
S17
TURRET
ROTATE
S13
RT
LT
04
KEY SWITCH
OFF/BASE/PLATFORM
S2
OPTIONAL STROBE LIGHT TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE
PROPORTIONAL FLOW ENABLE
BOOM DOWN VALVE BOOM UP VALVE
33
102
02
101 100 98 99 97 96 95
32
13
14
4H-32
4H-33
91 92 93 94 90
4H-13
4H-14
84 87 86 85 83 82 81
LS1
SENSING
DIRECTION
09
09
49A
H1
HORN
85
01ACR
CB1 15 AMP
EMERGENCY
STOP
S3
09
05
03
108
53
DUMP VALVE RELAY DUMP VALVE OPTIONAL ALL MOTION ALARM OPTIONAL GENERATOR VALVE BRAKE VALVE RIGHT STEER VALVE LEFT STEER VALVE
2H-85
3H-26
20
26
77 80 79 78 76 74 75
02 02
73 72 71 70 69 68 67
2H-21A
4H-23
4H-24
21A
23
24
60
02 02
66 65 64 63 62 61
02
59 58 57 56 55 54
BOOM TURRET LIMIT SWITCHES FORWARD DRIVE VALVE REVERSE DRIVE VALVE
15
16
3H-16
3H-15
51 52 50 49 48 47 45 46 43 44 42 41 40 36 37 39 38 34 35 33 29 32 30 31 26 27 28
BATTERY
22 25 23 24 21 20 19 18 17 16 14 15 13 12
5
10 11 9 8 7
6
M1
4 3 2 1
CB3
56
BP2
FS1 LOW
FUEL SWITCH
S1
DISCONNECT
SWITCH
MAIN BOOM
LS3
LB2
DN
UP
32B 33B 38B
IN
OUT
RET/EXT
S14
TELESCOPE
39B
4H-38
4H-39
38
39
TELESCOPE OUT VALVE TELESCOPE IN VALVE
DIAGNOSE
OIL P.
LOW FUEL
02
04ACR
108
04A 02
02
108
02
SWITCH
S8
02
CB2 15 AMP
00 00
05
88 89
SMB1-106
09 09 09
02
27
S20 ROTATE PLATFORM JIB UP/DOWN S21
S18 IN/OUT TELESCOPE
BOOM/TURRET JOYSTICK A1 A3 SELECTOR SPEED CTRL. DRIVE/STEER JOYSTICK A2
MOTOR 2-SPEED VALVE
07A
02
02
02
20
SUPPR. SUPPR.
03
3H-65
65
02
AXLE LOCK VALVE
108CR
10B
NORMALLY
CLOSED
N.C. HELD OPEN
WITH ENGINE OVER
STEERING AXLE
(COIL ON = FLOATING AXLE) (COIL ON = HIGH SPEED)
SUPPR.
OPTIONAL OIL COOLER
UP
DN
S15
PLATFORM LEVELING
14B
UP
13B
DN
S12
UP/DOWN
MAIN LIFT
09
02
103 103A 84 74 96 76
68
81
PREHEAT
TEMP.
MIL
W.I.F.
02
49CR
49 02
CB4
20A
M
TSW1
86
03B 86A
86CR
09
56
00
TO ENGINE STARTER POST
TO ENGINE GROUND
B+
TO ECU
20AMP
PL3
PL22
PL18 PL17 PL16
28
HORN SWITCH
S23
49
08 76P
SWITCH
DIFF LOCK
S28
45A
45A
3H-45A
SUPPR.
09
+
-
+
-
+
-
+
-
-+
+
-
09
55
EMERGENCY
S4
STOP
04
07A 07A
04
09
J1.3 J1.1 J1.2
34B
36B
37B
35B
UP
DN
RT
LT
BP1
TILT ALARM
BP3
OVERLOAD ALARM
CAN1+
04
02
VIO
YL
BN
PLATFORM LOAD SENSOR-CAN
02 02
02
LS5
LS4
04
RD
02
BU
120 119
LOW CAP
02
HIGH CAP
02
PL15
PL14
00
03
EMERGENCY PUMP
TT
LOAD ZONE BORDER
02
118
02
02
02
PL13
02
02
SMB1-105
J1.8 J1.9
J3.24
J3.34 J2.2 J2.1 J2.25 J2.27
J3.25
J3.5
J2.5 J2.6
J2.15
J2.16
J2.24 J2.13 J2.10
J2.21
J2.9
J3.10
J2.33 J2.17 J2.32
J2.22 J3.26
04
S19 LEVEL PLATFORM
UP
DN
41A
40A
04
IN
OUT
38A
39A
J3.35
04
ON/OFF
165A
SUPPR.
J2.25
FOOTSWITCH
02
PL9
TILT
02
PL8
OVERLOAD
02
PL10
ENGINE FAULT (MIL)
02
PL7
LOW FUEL
02
PL6
GLOW PLUG
02
PL5
82 55 74 120
LOW CAPACITY
02
PL4
HI CAPACITY
02
PL3
LOAD ZONE BORD.
02
PL2
120A 119
J2.29
59
02
02
J3.7
09
J3.33 J3.32
J3.1 J3.11
J3.6
120A
J2.14
55
J1.9 J1.8
CAN 2H CAN 2L
CAN 2H CAN 2L
+
J3.2
49
49
02
J3.20
128
AT1 - CHASSIS ANGLE TRANSDUCER & TILT SWITCH
02
J3.29 J3.28 J2.28 J2.26
J2.12
36
37
35
34
4H-37
4H-36
4H-34
4H-35
CAN SHLD
41B 40B
02
04 04
PLATFORM RIGHT
PLATFORM LEFT
JIB DOWN
JIB UP
PL11
165B
CABLE
BOOM
TRACK
02
PL12
21A
J3.13 J3.3
CAN H CAN L
CAN SHLD
02 02 02
MOTOR 2-SPEED VALVE DUMP VALVE OPTIONAL GENERATOR VALVE OPTIONAL STROBE LIGHT
ALL MOTION ALARM(CE-REGION OPTIONAL)
TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE BOOM DOWN VALVE BOOM UP VALVE BRAKE VALVE RIGHT STEER VALVE LEFT STEER VALVE FORWARD DRIVE VALVE REVERSE DRIVE VALVE TELESCOPE OUT VALVE TELESCOPE IN VALVE AXLE LOCK VALVE (COIL ON = FLOATING AXLE)
J3.9
57C
57E
07
09
J1.4
02
04 04
J1.10 J3.13 J3.2 J3.25
J3.29 J3.28 J2.28 J2.26
J3.26 J2.22 J2.33 J2.21
J3.30
J3.35
J1.3 J1.1 J1.2 J1.4
J1.11 J1.12 J1.13 J3.9
02 02
X Y
BOOM/TUR
Xaxis Yaxis
Vbat
04
Gnd
02
Vbat
Gnd
D
Output
DRIVE
02
Left
Right
04
J3.15 J3.16 J3.14 J2.16 J2.15
J2.2 J2.1 J2.13 J2.24 J3.23 J3.12 J3.11 J3.10
J3.8 J1.7 J1.6
BP4
OVERLOAD ALARM
118A
OVERLOAD
02
PL20
118A
J3.4
77/00A
R1=
120
ohm
R2=
120
ohm
R3=
120
ohm
PL21
J3.7 J3.8
(IN OFF POSITION)
NCHO
02
J1.10 J1.11 J1.12 J1.13
BN WH GN
CAN1- CAN2+ CAN2-
D04
D10
S5
SWITCH
IGNITION/ENABLE
10/10B(CE)
ENGINE START
ENABLE or
10A
J2.18 J2.30
J2.31
57
07A
base 10
07A
plat
12
J2.20
NC NO
E-PUMP
LS2 MAIN
FLY STOWED
CLOSED
NORMALLY
29
J2.19
09
02
AIR S.O.
403A
+
-
403ACR
403A
56
SHUT OFF REMOVE JMPR4
WITH OPTIONAL POSITIVE AIR
REV
CONTROLLER
CB40
403
20A
S40
SWITCH
402
POSITIVE AIR
408
401
410
A
403A
403A
02
02
03
ALT.
56C
R4=330K ohm
SHUT OFF
SOLENOID
SHUT OFF
PL40
JMPR4
02
P1
P2
1 AMP
D10B
57E
57DCR
09 57D
57C
LS4
NC HELD OPEN
BOOM DOWN
LS5
NC
FLY OUT
42
2H-42
PLATFORM FLOW ENABLE
PLATFORM LEVEL DOWN
PLATFORM LEVEL UP
09
09
09
S30
GLAZIER
SWITCH
04
GLAZIER ON
02
PL11
PL19
02
PL23
577
J3.3
LS6
RISER STOWED
29A
CLOSED
NORMALLY
LS3
D10A
233
233A
233A
01A
J3.4
27A
D10A1
CE ONLY
ANSI
ONLY
D12
C1=22kuF
R3=13Mohm
09C
09
09
09
09
110B 110A
BLACK WHITE
110B 110A
110B 110A
GREEN
GND
GND
M
NOTE: WITH HYDRAULIC GENERATOR OPTION
MALE AND FEMALE PLUGS ARE CONNECTED
3.5KW GENERATOR
HYDRAULIC
OPTION
CB6 15 AMP
110B 110A
110C
F
OPTIONAL 3.5KW GENERATOR
110 109 108 106 107 105 104 103
110V PLATFORM POWER
J2.4 J2.3
RISER DOWN VALVE RISER UP VALVE
31
30
4H-30
4H-31
63AJ ONLY
63AJ ONLY
BLACK
RED
WHITE
GREEN
BROWN
WHITE
J3.22
C
C
SPEED
R
02
L
J1.5
L
SWITCH
THROTTLE
S10
04
SWITCH
S22
GENERATOR
ELECTRICAL
FOOT
S11
2675 RPM
78
08A
S48
DRIVE TORQUE
SWITCH
HIGH TORQUE
45
E-PUMP
S6
04
01
04 04 04
85 START/STOP
J3.31 J2.14 J2.18 J2.17 J2.29
S9
IGNITION
5
4 1 6
2
3
04
START
RUN
57B 57A
J2.19 J2.30
04
J2.32
DUAL FUEL
S49
04
11A
FUSE 1
+
-
118A
D57D
TO TERMINAL
STRIP 54A
54A
11
11
J3.23
ENGINE DETAIL ON SHEET 2, 3 & 4
68
HOURMETER WATER IN FUEL INDICATOR PREHEAT/GLOW PLUG INDICATOR ENGINE OIL PRESSURE INDICATOR COOALNT TEMPERATURE INDICATOR ENGINE START RUN ENABLE
OPTION - CE/AS ONLY
10A
10A
10A 10A
10A 10A
SENSOR BAR
RESET
SIREN
BEACON
J3.32
J3.33
J3.6
61
62
63
63
04
BP6
S30
SGE
121
122
17 128
28
165
20
85
16
15
26
65
24
23
14 13
38
39
32
33
42
31
30
120 120A
119
02 02
02
02
TRACK UNIT
TELEMATICS
9
7
8
3
4
11
12
1
2
00
B+
KEY/07A
57D
CAN H
CAN L
41
40
4H-40
4H-41
40
41
J2.35 J2.7
09
31 2 654 87 109 1211 31 2 654 87 109 1211
24P 23P
IEC 9.1
SUPPR.
3H-165165
(COIL ON = LOCKED) DIFFERENTIAL LOCK
SUPPR.
SUPPR.
DIFF LOCK ON
DIFFERENTIAL LOCK
ECO START ACTIVE
3.51 Engine Electrical Schematic - Deutz TD2.9L
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Skyjack SJ63 AJ+ Specifications

General

Brand	Skyjack
Model	SJ63 AJ+
Category	Boom Lifts
Language	English