Skyjack SJ63 AJ+ Service Manual

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SJ63 AJ+, SJ63 AJ 229043AAA
3.50 Electrical Schematic - AS - Deutz D2011
3.50 Electrical Schematic - AS - Deutz
D2011
M222999AC
D26A
04
04C
01 04
04C
ENGINE OFF
57 START
04 RUN
S9
IGNITION
POSITION 20-A
WIRE 20
45
45
02
09
45A
45 09
45CR1
26A
D08-1
PL6
16526B
02A165
165CR
LOCK ON
165
165
165
POSITION 24-A
WIRE 24
02
LOCK OFF
SWITCH
DIFF LOCK
S28
(COIL ON = LOCKED) DIFFERENTIAL LOCK
SUPPR.
3H-165165
OVERLOAD
02
20A
33
02
33
32
20
13 14
33 32 20 13 14
TURRET
ROTATE
S13
RT
LT
SWITCH
THROTTLE
HORN SWITCH
S23
S10
04
08
08
SWITCH
85A
85
1700 RPM
59
15 16
04A 08A
79 49
85 23A 24A
FOOT
S11
16
15
79 49
08CR
57
74
57A
E-PUMP
SWITCH
S6
EMERGENCY
S4
STOP
10
74 57A 01
LEFT
10
KEY SWITCH
BASE/OFF/PLATFORM
S2
108
OPTIONAL GENERATOR
122 115 121 120 119 117 116 118 114 113 112 109 111 110
OPTIONAL STROBE LIGHT TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE PLATFORM LEVEL UP VALVE PLATFORM LEVEL DOWN VALVE BOOM DOWN VALVE BOOM UP VALVE
33
41
40
5H-40
5H-41
105 107 106 104 102 103 101 100 98 99 97 96 95
32
13
14
5H-32
5H-33
91 92 93 94 90
5H-13
5H-14
84 87 86 85 83 82 81
LS1
SENSING
DIRECTION
09
49CR
07
49A
H1
HORN
27A
27CR
01ACR
CB1 15 AMP
EMERGENCY
STOP
07
S3
09
01
05
TT
HOURMETER
55
03
57B
02
108
53
DUMP VALVE RELAY DUMP VALVE ALL MOTION ALARM OPTIONAL GENERATOR VALVE BRAKE VALVE RIGHT STEER VALVE LEFT STEER VALVE
3H-26
26
77 80 79 78 76 74 75
02
73 72 71 70 69 68 67
5H-23A
5H-24A
23A
24A
60
02
66 65 64 63 62 61
02
59 58 57 56 55 54
BOOM TURRET LIMIT SWITCHES FORWARD DRIVE VALVE REVERSE DRIVE VALVE
15
16
4H-16
4H-15
51 52 50 49 48 47 45 46 43 44 42 41 40 36 37 39 38 34 35 33 29 32 30 31 26 27 28
GLOW PLUGS (3) COLD START RELAY ALTERNATOR
STARTER BATTERY
EMERGENCY PUMP
22 25 23 24 21 20 19
A
M
18 17 16 14 15 13 12 5
B1
10 11 9 8 7 6
M1
4 3 2 1
77
03A
CB3 15 AMP
03A
03
BP1
TILT
ALARM
TT1
FS1 LOW
FUEL SWITCH
59
59 59
S5
SWITCH
IGNITION/E-PUMP
10
57A
32
33
01
E-PUMP START
38 39
38 39
38
IN
OUT
S14
TELESCOPE
39
5H-38
5H-39
38
39
TELESCOPE OUT VALVE TELESCOPE IN VALVE
10A
26
26
2 1 14 11 4 10 17 21 18 24 23
JMPR
99 90 103 105 76 104 54A 02 106
B L K A
0202
DIAGNOSE
ENGINE FAULT GLOW PLUG
5
2675 RPM
78
78
GLOW PLUG LOW FUEL ENGINE FAULT TILT FOOTSWITCH
55
55 76
76
02 02
RT
CTR
D04
60CR
04 60
09
60
60
02
102R
09
54A
CONNECTOR
11
4
1
10
54ACR
54A
(LOCATED ON ECU R.H.S.)
CONNECTOR D5.2
54A
07
60 02
50A
FU1
02
108
49 02
08 02 27A 74 55 76
74 76
74
X22
78 79
79
78
103
02
04
08
PL4
PL5
PL3
SWITCH S8
78CR
79CR
2675RPM
1700RPM
11A 11B
02
CB2 15 AMP
00
00 00
ENGINE CONTROLLER
07A
05
57A
D10
04C
12
07A
12
07A 12
10
88 89 123 124 128 126 127 129 130 131 125 132 135 139 137 136 138 134 133
57ACR
09
X Y
OCM-VALVE DRIVER
29 28 13 1 2 24
02
26
BOOM/TUR
Xaxis
Yaxis
Vbat
04
10 23 34
26 16 15
RISER
31
59
08A
16
20
5 15
17
22 8 35 20
39 38
14
13
32
33
6
08F
BOOM/TURRET JOYSTICK A1 A3 JOYSTICK RISER DRIVE/STEER JOYSTICK A2
Output
30
R
Gnd
25
02
S48
DRIVE TORQUE
SWITCH
LOW TORQUE
45
45A
3H-45A
MOTOR 2-SPEED VALVE
07A
07A
02
02
17
17
10
10A 10A
R1=6 ohm
D10A
02
02
SUPPR. SUPPR.
27A
DIAGNOSTIC CONNECTOR
ECU
03 03 03 57B 77
3H-65
65
02
AXLE LOCK VALVE
108CR
57BCR
ANTI-RESTART HORN HOURMETER LOW IDLE RELAY N=1700 RPM HIGH IDLE RELAY N=2675 RPM
SUPPR.
110V PLATFORM POWER
10B
N.C. HELD OPEN
WITH COUNTERWT
OVER STEER AXLE
(COIL ON = FLOATING AXLE) (COIL ON = HIGH SPEED)
10A
POSITION 17-B
WIRE 17
POSITION 18-B
WIRE 18
WIRE 16
POSITION 16-B
WIRE 3
POSITION 3-A
POSITION 14-B
WIRE 14
POSITION 12-B
WIRE 12
WIRE 2
POSITION 2-B
POSITION 1-A
WIRE 1
POSITION 2-A
WIRE 2
WIRE 13
POSITION 13-B
POSITION 5-A
WIRE 4 WIRE 5
POSITION 4-A
POSITION 1-B
WIRE 1
POSITION 19-B
WIRE 19
WIRE 20
POSITION 20-B POSITION 15-B
WIRE 15
WIRE 8
POSITION 8-A
POSITION 21-B
WIRE 21
POSITION 10-A
WIRE 10
POSITION 9-A
WIRE 9 WIRE 7 WIRE 6
POSITION 6-A POSITION 7-A
POSITION 6-B POSITION 4-B
WIRE 6 WIRE 4
POSITION 5-B
POSITION 11-A
WIRE 5
WIRE 11
POSITION 14-A
POSITION 15-A
WIRE 14
WIRE 15
WIRE 9
POSITION 9-B
WIRE 8
POSITION 8-B
TO ECU CONN D5.1
20
CB4
20A
M
02
09
OPTIONAL OIL COOLER
TSW1
86
03B 86A
86CR
UP 41
DN 40
S15
PLATFORM LEVELING
14
13
31
UP
30
DN
S25
RISER
10B
24A
24A
4
23A
23A
21
04
GndVbat
31 30
12 9
30
31
POSITION 13-A
WIRE 13
POSITION 12-A
WIRE 12
30 31
30
BOOM LIFT
S12
31
30
31
5H-30
5H-31
RISER DOWN VALVE RISER UP VALVE
26D
S18
IN
OUT
RET/EXT TELESCOPE
11
27 02
07CR
01
02
01
ENABLE
D01A
10A
02
27
Vbat Gnd
162A
D
Output
DRIVE
02
27
Left
Right
17 18
JMPR2
04A
PL1
PL2
54A 54A
10B
DN UP
10A
00A
16
DIAG PORT
02
00A
54A
77
7
65 65
WIRE 21
POSITION 21-A
65
65
26A
19
128A
14
128A
POSITION 22-B
WIRE 22
128
02
09
AT1
ANGLE TRANSDUCER
& TILT SWITCH
28
28
WIRE 7
POSITION 7-B
28
32
28
01A
00B
ENGINE OIL PR.
PS1
11
00B
00B
D76 D74 D27
SUPPR. SUPPR. SUPPR. SUPPR. SUPPR. SUPPR.
D59
57B
12
07A
12A
02B
82CR
82
02 02
D118
BP3
OVERLOAD
ALARM
118
161 60 02
82 118
162
3 2 4 5
1 7
PLATFORM LOAD SENSOR
02
POSITION 23-A
WIRE 23
POSITION 22-A
WIRE 22
161
161
162
162
60
09
JMPR4
162
R6=680 ohm
162A
D01A-2D162
09
162A
09 59
59CR
03
V
00
CI
SWITCH
DISCONNECT
S1
CHARGE INDICATOR
76
54A
R7=680 ohm
143 141 142 144 140
LOAD SENSOR RESISTOR
WIRE 10
POSITION 10-B
WIRE 11
POSITION 11-B
41 40
41
40
128A
POSITION 23-B
WIRE 23
162A
WIRE 24
POSITION 24-B
162A
162A
20
20
JMPR3
D20
D85-2
21
SUPPR. SUPPR.
20
02
LB2
BP2
02
21A
2H-21A
02 02
20
2H-85
21CR
85
02
PIN #3
6
12
02
54A
54A
02
EGR VALVE SOLENOIDEGR
08
35
5H-35 5H-34
34
SUPPR. SUPPR.
FM
GND
GND
GREEN
110C
110A 110B
110A 110B
CB6 15 AMP
OPTION
HYDRAULIC
GENERATOR
MALE AND FEMALE PLUGS ARE CONNECTED
NOTE: WITH HYDRAULIC GENERATOR OPTION
110A 110B
WHITE BLACK
110A 110B
PLATFORM LEFT / JIB UP PLATFORM RIGHT / JIB DOWN
N/C
LS2
RISER DN LS
59
FLY IN LS
LS4
N/C
29
N/C
BOOM DN LS
LS3
29A
02B
20C
D20C
SUPPR.
36
2H-36
PLATFORM ROTATE ENABLE
BOOM DOWN THROTTLE VALVE PROP. VALVE DRIVER
77
D07A
D12
20
S22
ELEC. GENERATOR
REMOVE JMPR2 & JMPR3 WITH OPTIONAL GENERATOR
128A 128A
128A
128B
45CR2
45
PLATFORM LEVELING
DN
UP
S19
08
41 40 40
41
20A
04
20A
R2=250 ohm
D01A-3
01A
36
WIRE 18
POSITION 18-A
36
35 34
RT
LT
35 34
PLATFORM
S16
ROTATE
UP
DN
35
34
POSITION 17-A
WIRE 17
POSITION 16-A
WIRE 16
S17
JIB UP/DOWN
SUPPR.
36
36
D36
20B 36
08 08
35
35
34 35 34
LT
RT
34
3H-36-1
DN
UP
02
S20 ROTATE PLATFORM
JIB UP/DOWN S21
08B
PLATFORM ENABLE
ROTATE
D08B
08C
D08C
D20B
08B
08C
36CR 20BCR
36
20B 02
02
CAP1=1000µf
10C
36CR1
36 02
37CR
37 02
CAP2=1000uf
10D
D10D
D35A-1
D34A-1
D35A
D3A4
10A 10A
37
10D
10E
08D 08E
35A
34A
CAP3=10000µf
- +
36
D10A-1
D08
57ACR1
OPTION
GEN.
02
D85A-1
04 04 04
04
02
08FCR
08F
08 04
02
Amber
D07D
02
SENSOR BAR
BEACON
SIREN
4ECR
7DCR
DELAY ON TIMER
20E20
0204E
04E
07A
07C
02
07B 07C 07C
07C 07C 07B 07D
60
60A
7CCR1 - KILL DRIVE 7CCR2 - KILL DUMP
07D07C
07C
02
KILL ENGINE
RESET
DELATCH
07A
(09B/162B)(09A/162A)
SGE OPTION
145 149 147 146 148 153 151 152 154 150
D04D
02 02 02 02 02 02
NOTE A
NOTE A
NOTE A
OPTIONAL SGE
JMPR5
12A
JMPR6
JMPR7
NOTE C
NOTE B
ONLY WITH SGE OPTION
D162B
ONLY WITH SGE OPTION
ONLY WITH SGE OPTION
155 159 157 156 158 163 161 162 160
TRACK UNIT
20
00
B+
57D
77
KEY
CAN H
CAN L
TELEMATICS
9
7
8
3
4
11
12
1
2
26
1 AMP
X23-ENGINE
57DCR
57D09
NOTE D
JMPR8
D57D
6 9
CAN H CAN L
TRACK UNIT TELEMATICS OPTION
R8=50 ohm
36A
09
R9=68 ohm
02
26ACR
26A
0826C
26D26C
02
162ACR
162A
FU3-5A
WIRE 3
POSITION 3-B
04K 02
04K
04KCR
02
D57-1
D08A
08R
08R
08R
04K
102
R17=22 OHM
08 08
08 08
02 02
04 04
04J
02 02 02 02 02 02
20A 20A
04G
60
102
09
102
102
J6
TSW2
04G
02
08R
D04J
04H
04D
60
ECOSTART OPTION
ENGINE
TEMPERATURE
SWITCH
ECOSTART
24 23
VC1
Sol A+1 Sol A-
2
2H-13A
7
02 02
8
09 13
R5=51 ohm
54A
NOTE A: JMPR REMOVED WITH SGE OPTION
NOTE B: 1- JMPR6 REMOVED WITH SGE
2- JMPR7 REMOVED WITHOUT SGE
NOTE C: 1- JMPR4 REMOVED WITH SGE
2- JMPR5 REMOVED WITHOUT SGE
IEC 9.1
NOTE D: JMPR8 REMOVED WITH TRACK UNIT
TELEMATICS OPTION
TIME
DELAY-ON-BREAK RELAY
D102
D85A-2
PL17
TT2
D12-1
D04K
2
1
6
C
NC
NO
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Skyjack SJ63 AJ+ Specifications

General

Brand	Skyjack
Model	SJ63 AJ+
Category	Boom Lifts
Language	English