Skyjack SJ63 AJ+ Service Manual

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SJ63 AJ+, SJ63 AJ 229043AAA
3.48 Electrical Schematic - CE - Deutz D2011
3.48 Electrical Schematic - CE - Deutz
D2011
M222998AC
POSITION 20-A
WIRE 20
POSITION 24-A
WIRE 24
SWITCH
FOOT
S11
POSITION 17-B
WIRE 17
POSITION 18-B
WIRE 18
WIRE 16
POSITION 16-B
WIRE 3
POSITION 3-A
POSITION 14-B
WIRE 14
POSITION 12-B
WIRE 12
WIRE 2
POSITION 2-B
POSITION 1-A
WIRE 1
POSITION 2-A
WIRE 2
WIRE 13
POSITION 13-B
POSITION 5-A
WIRE 4 WIRE 5
POSITION 4-A
POSITION 1-B
WIRE 1
POSITION 19-B
WIRE 19
WIRE 20
POSITION 20-B POSITION 15-B
WIRE 15
WIRE 8
POSITION 8-A
POSITION 21-B
WIRE 21
POSITION 10-A
WIRE 10
POSITION 9-A
WIRE 9 WIRE 7 WIRE 6
POSITION 6-A POSITION 7-A
POSITION 6-B POSITION 4-B
WIRE 6 WIRE 4
POSITION 5-B
POSITION 11-A
WIRE 5
WIRE 11
POSITION 14-A
POSITION 15-A
WIRE 14
WIRE 15
WIRE 9
POSITION 9-B
WIRE 8
POSITION 8-B
POSITION 13-A
WIRE 13
POSITION 12-A
WIRE 12 WIRE 21
POSITION 21-A
POSITION 22-B
WIRE 22
WIRE 7
POSITION 7-B
POSITION 23-A
WIRE 23
POSITION 22-A
WIRE 22
WIRE 10
POSITION 10-B
WIRE 11
POSITION 11-B POSITION 23-B
WIRE 23 WIRE 24
POSITION 24-B
WIRE 18
POSITION 18-A
WIRE 19
POSITION 19-A (FREE)
POSITION 17-A
WIRE 17
POSITION 16-A
WIRE 16
GREEN WHITE BLACK
04
04B
01 04
04B
ENGINE OFF
57 START
04 RUN
S9
IGNITION
45
45
09
45A
45 09
45CR1
26C
PL6
16504
02A165
165CR
LOCK ON
165
165
165
02
LOCK OFF
SWITCH
DIFF LOCK
S28
(COIL ON = LOCKED) DIFFERENTIAL LOCK
SUPPR.
3H-165165
OVERLOAD
02
20A
33
02
33 32
20
13 14
33 32 20 13 14
TURRET
ROTATE
S13
RT
LT
SWITCH
THROTTLE
HORN SWITCH
S23
S10
04
08
08
85A
85
59
15 16
04A 08A
79 49
85 23A 24A 16 15 79 49
08CR
57
74
57A
E-PUMP
SWITCH
S6
EMERGENCY
S4
STOP
10
74 57A 01
LEFT
10
KEY SWITCH
BASE/OFF/PLATFORM
S2
108
OPTIONAL GENERATOR
122 115 121 120 119 117 116 118 114 113 112 109 111 110
OPTIONAL STROBE LIGHT TURRET ROTATE LEFT VALVE TURRET ROTATE RIGHT VALVE PLATFORM LEVEL UP VALVE PLATFORM LEVEL DOWN VALVE BOOM DOWN VALVE BOOM UP VALVE
33
41
40
5H-40
5H-41
105 107 106 104 102 103 101 100 98 99 97 96 95
32
13
14
5H-32
5H-33
91 92 93 94 90
4H-13
4H-14
84 87 86 85 83 82 81
LS1
SENSING
DIRECTION
09
49CR
07
49A
H1
HORN
27A
27CR
01ACR
CB1 15 AMP
EMERGENCY
STOP
07
S3
09
01
05
55
03
57B
108
53
DUMP VALVE RELAY DUMP VALVE OPTIONAL ALL MOTION ALARM OPTIONAL GENERATOR VALVE BRAKE VALVE RIGHT STEER VALVE LEFT STEER VALVE
3H-26
26
77 80 79 78 76 74 75 73 72 71 70 69 68 67
5H-23A
5H-24A
23A
24A
60 66 65 64 63 62 61 59 58 57 56 55 54
BOOM TURRET LIMIT SWITCHES FORWARD DRIVE VALVE REVERSE DRIVE VALVE
15
16
4H-16
4H-15
51 52 50 49 48 47 45 46 43 44 42 41 40 36 37 39 38 34 35 33 29 32 30 31 26 27 28
GLOW PLUGS (3) COLD START RELAY ALTERNATOR
STARTER BATTERY
EMERGENCY PUMP
22 25 23 24 21 20 19
A
M
18 17 16 14 15 13 12 5
B1
10 11 9 8 7 6
M1
4 3 2 1
77
03A
162A
CB3 15 AMP
03A
03
BP1
TILT
ALARM
FS1 LOW
FUEL SWITCH
59
59 59
S5
SWITCH
IGNITION/E-PUMP
10
57A
32
33
01
E-PUMP START
38 39
38 39
38
IN
OUT
S14
TELESCOPE
39
5H-38
5H-39
38
39
TELESCOPE OUT VALVE TELESCOPE IN VALVE
10A
26
26
2 1 14 11 4 10 17 21 18 24 23
JMPR
99 90 103 105 76 104 54A 02 106
B L K A
0202
DIAGNOSE
ENGINE FAULT
GLOW PLUG
5
78
78
GLOW PLUG LOW FUEL ENGINE FAULT TILT FOOTSWITCH
55
55 76
76
02 02
RT
CTR
D04-2
60CR
04
60
09
60
60
02
102R
09
54A
CONNECTOR
11
4
1
10
54ACR
54A
(LOCATED ON ECU R.H.S.)
CONNECTOR D5.2
54A
07
60 02
50A
FU1
02
108
49 02
08 02 27A 60 74 55 76
74 76
74
X22
79
78
103
02
04
08
PL4
PL5
PL3
SWITCH S8
78CR
79CR
2675RPM
1700RPM
11A 11B
02
CB2 15 AMP
00
00 00
ENGINE CONTROLLER
07A
05
57A
D10
04B
12
07A
12
07A 12
10
88 89 123 124 128 126 127 129 130 131 125 132 135 139 137 136 138 134 133
57ACR
09
X Y
OCM-VALVE DRIVER
29 28
04C 04C 04C
13 1 2 24
02
26
BOOM/TUR
Xaxis
Yaxis
Vbat
04
23 34
16 15
RISER
31
59
08A
16
20C
5 15
17
22 8 35 20
39 38
14
13
32
33
6
BOOM/TURRET JOYSTICK A1 A3 JOYSTICK RISER DRIVE/STEER JOYSTICK A2
Output
30
R
Gnd
25
02
S48
DRIVE TORQUE
SWITCH
LOW TORQUE
45
45A
3H-45A
MOTOR 2-SPEED VALVE
07A
07A
02
02
17
17
10
10A 10A
R1=6 ohm
D10A
02
02
SUPPR. SUPPR.
27A
DIAGNOSTIC CONNECTOR
ECU
03 03 03 57B 77
108CR
57BCR
ANTI-RESTART HORN HOURMETER LOW IDLE RELAY N=1700 RPM HIGH IDLE RELAY N=2675 RPM
SUPPR.
110V PLATFORM POWER
10B
N.C. HELD OPEN
WITH COUNTERWT.
OVER STEER AXLE
(COIL ON = HIGH SPEED)
10A
TO ECU
CONN D5.1
20
CB4
20A
M
02
09
OPTIONAL OIL COOLER
TSW1
86
03B 86A
86CR
UP 41
DN 40
S15
PLATFORM LEVELING
14
13
31
UP
30
DN
S25
RISER
10B
24A
24A
4
23A
23A
21
04
GndVbat
31 30
12 9
30
31
30 31
30
BOOM LIFT
S12
31
30
31
5H-30
5H-31
RISER DOWN VALVE RISER UP VALVE
26C
S18
IN
OUT
RET/EXT TELESCOPE
11
27 02
07CR
01
02
01
ENABLE
D01A
10A
02
27
Vbat Gnd
162A
D
Output
DRIVE
02
27
Left
Right
17 18
JMPR2
04A
PL1
PL2
54A 54A
10B
DN UP
10A
00A
16
DIAG PORT
02
00A
54A
77
7
65 65
26
10
128A
14
128A
28
28
28
32
28
01A
00B
ENGINE OIL PR.
PS1
11
00B
00B
D76 D74 D27
SUPPR. SUPPR. SUPPR. SUPPR. SUPPR.
D20C
57C
12
07A
D07A
D12
12A
02B
82CR
82
02 02
D118
BP3
OVERLOAD
ALARM
118
161 60 02
82 118
162
3 2 4 5
1 7
PLATFORM LOAD SENSOR
02
161
161
162
162
60
09
JMPR4
162
R6=680 ohm
162A
D01A-2D162
09
162A
09 59
59CR
03
V
00
CI
SWITCH
DISCONNECT
S1
CHARGE INDICATOR
76
54A
R3=680 ohm
143 141 142 144 140
LOAD SENSOR RESISTOR
41 40
41
40
128A
162A
162A
162A
20
20
JMPR3
D20
D85-2
21
SUPPR. SUPPR.
20
02
LB2
BP2
21A
2H-21A
02
20
2H-85
21CR
85
02
PIN #3
6
12
02
54A
54A
02
EGR VALVE SOLENOIDEGR
26C
36
36
35 34
RT
LT
35
5H-35 5H-34
34
SUPPR. SUPPR.
35 34
PLATFORM
S16
ROTATE
UP
DN
35
34
S17
JIB UP/DOWN
FM
GND
GND
110C
110A 110B
110A 110B
CB6 15 AMP
OPTION
HYDRAULIC
GENERATOR
MALE AND FEMALE PLUGS ARE CONNECTED
NOTE: WITH HYDRAULIC GENERATOR OPTION
110A 110B
110A 110B
PLATFORM LEFT / JIB UP PLATFORM RIGHT / JIB DOWN
N/C
LS2
RISER DN LS
59
FLY IN LS
LS4
N/C
29
N/C
BOOM DN LS
LS3
29A
02B
BOOM DOWN THROTTLE VALVE PROP. VALVE DRIVER
PLATFORM ROTATE ENABLE
SUPPR.
36
2H-36
SUPPR
PLATFORM LEVELING
DN
UP
S19
26A
41 40 40
41
20D
36
D36
20B 36
26C
26C
35
35
34 35 34
LT
RT
34
DN
UP
S20 ROTATE PLATFORM
JIB UP/DOWN S21
26A
26D
D26D
20A
26E
65 128A 128A
3H-65
6565
45CR2
128A
45
128
02
09
AT1 ANGLE TRANSDUCER & TILT SWITCH
SUPPR.
128B
AXLE LOCK VALVE (COIL ON = FLOATING AXLE)
REMOVE JMPR2 & JMPR3 WITH OPTIONAL GENERATOR
S22
ELEC. GENERATOR
1700 RPM 2675 RPM
78 79
R2=250 ohm
D01A-3
01A
D26E
D20B
26D
26E
36CR 20BCR
36
20B 02
02
CAP1=1000uf
10C
36CR1
36 02
37CR
37 02
CAP2=1000uf
10D
D10D
D35A-1
D34A-1
D35A
D3A4
10A 10A
37
10D
10E
26F 26G
35A
34A
D10A-1
D08
57ACR1
OPTION
GEN.
D85-1
C
TT
H-1 C-1
RC-1
HOURMETER C1 COUNTER TT1
09F
05
77
01B
162BCR
01A
02
162B
01B
D162-2D59
26C
02
26CR
26 08
stopped=closed driving=open
D20D
19
26A
08 04
02
08FCR
08F
08F
04
162A
162ACR
02
Amber
D07D
SENSOR BAR
BEACON
SIREN
4ECR
7DCR
DELAY ON TIMER
20E20
0204E
04E
07A
07C
02
07B 07C 07C
07C 07C 07B 07D
60
60A
7CCR1 - KILL DRIVE 7CCR2 - KILL DUMP
07D07C
07C
02
KILL ENGINE
RESET
DELATCH
07A
(09B/162B)(09A/162A)
4ECR1
04F
02
04E
04B
SGE OPTION
146 145 150 148 149 151 147 153 152 157 155 156 158 154
OPTIONAL SGE
NOTE A
NOTE A
NOTE A
NOTE A
12A
JMPR5
JMPR6
JMPR7
NOTE B
NOTE C
12A
ONLY WITH SGE OPTION
D162B
ONLY WITH SGE OPTION
ONLY WITH SGE OPTION
1 AMP
TRACK UNIT
26
20
00
B+
57D
77
KEY
CAN H
CAN L
TELEMATICS
9
7
8
3
4
11
12
1
2
X23-ENGINE
57DCR
57D09
NOTE D
JMPR 8
6 9
CAN H CAN L
D57D
POSITION 3-B
WIRE 3
85A
09
R7=68 ohm
04G
02
PL17
04G
02
04GCR
POSITION 3-B
WIRE 3
08
08
D85A-2
85A
08R
08R
08R
D08-2
D102
D57-1
102
04H
04H
ECO START
04G
D12-1
J6
09
102
TSW2
ENGINE
TEMPERATURE
SWITCH
102
09
102
D04G
02
02
02 02 02 02 02
60
04D
D04K
08R
04K
04J
04H
04HCR
04 04 04
60
OPTION
OPTION ECOSTART
NOTE E
04
04
24 23
09
VC1
Sol A+1 Sol A-
13
2
2H-13A
7
02 02
8
R4=51 ohm
54A
NOTE A: JMPR REMOVED WITH SGE OPTION NOTE B: 1- JMPR6 REMOVED WITH SGE OPTION
2- JMPR7 REMOVED WITHOUT SGE OPTION
NOTE C: 1- JMPR4 REMOVED WITH SGE OPTION
2- JMPR5 REMOVED WITHOUT SGE OPTION
IEC 9.1
NOTE D: 1- JMPR8 REMOVED WITH TRACK UNIT
TELEMATICS
NOTE E: WITH ECO START OPTION CHANGE 04 TO 60
36
SUPPR.
3H-36-1
02
PLATFORM ENABLE
ROTATE
36A
02 02 02 02 02 02
02
2
1
6
C
NC
NO
TIME
DELAY-ON-BREAK RELAY
TT2
FU3 5A
R17=22 OHM
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Skyjack SJ63 AJ+ Specifications

General

Brand	Skyjack
Model	SJ63 AJ+
Category	Boom Lifts
Language	English