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Suzuki Ozark - REASSEMBLY AND REMOUNTING

Suzuki Ozark
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7-58 CHASSIS
INSPECTION
REAR AXLE SHAFT
Inspect the rear axle shaft visually for distortion or damages. If
any damages are found, replace the rear axle shaft with a new
one.
Using a dial gauge, check the axle shaft for runout and replace it
if the runout exceeds the limit.
09900-20607: Dial gauge (1/100)
09900-20701: Magnetic stand
09900-21304: V-block set (100 mm)
Axle shaft runout
Service Limit: 3.0 mm (0.12 in)
REAR AXLE HOUSING
Inspect the rear axle housing for distortion or damages. If any
damages are found, replace the rear axle housing with a new
one.
REASSEMBLY AND REMOUNTING
Reassembly and remounting the rear axle in reverse order of
removal and disassembly. Pay attemtion to the following points:
Apply SUZUKI SUPER GREASE “A” to the rear drive case
spline.
99000-25030: SUZUKI SUPER GREASE “A” (USA)
99000-25010: SUZUKI SUPER GREASE “A” (Others)
Install the O-ring to the rear drive gear case.
NOTE:
Before installing the O-ring, apply grease to it.
Install the rear axle shaft and rear axle housing to the rear
drive gear case.

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