ENGINE 3-45
GEARSHIFT FORK
SHIFT FORK TO GROOVE CLEARANCE
Using a thickness gauge, check the shifting fork clearance in the
groove of its gear.
The clearance for each of the three shifting forks plays an impor-
tant role in the smoothness and positiveness of shifting action.
If the clearance exceeds the limit, replace the fork or its gear, or
both.
Shift fork to groove clearance
Standard: 0.10 – 0.30 mm (0.004 – 0.012 in)
Service Limit: 0.50 mm (0.020 in)
09900-20803: Thickness gauge
09900-20101: Vernier calipers
Shift fork groove width
Standard: 4.50 – 4.60 mm
(0.177 – 0.181 in)
Shift fork thickness
Standard: 4.30 – 4.40 mm
(0.169 – 0.173 in)
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