Sym Track Runner 200 - Engine Removal and Installation; Engine Removal Precautions

5. ENGINE REMOVAL
5-1
Precautions in Operation..................... 5-1
Removal of Engine ............................... 5-2
Engine Installation................................ 5-5
Removal of Engine Hanger Bush ........ 5-6
Precautions in Operation
General Information
y The engine has to be supported with special service tools that can be lifted or adjustable.
y Engine shall be removal in the conditions of necessary repair or adjustment to the transmission system
only.
y The following parts can be serviced as engine mounted on frame:
Carburetor.
Drive pulley, drive belt, clutch, and movable drive face assembly.
Start motor.
Specification
Item Capacity
Replacement 800 c.c.
Engine oil capacity
Disassembly 1000 c.c.
Replacement 650 c.c.
Gear oil capacity
Disassembly 750 c.c.
Engine & radiator 780 c.c.
Reservoir 420 c.c. AS indicator shown
Coolant capacity
Total 1200 c.c.
Torque Value
Engine hanger bolt 4.5kgf-m
Exhaust muffler mounting bolt 3.0kgf-m
Exhaust muffler connection nut 1.2kgf-m
5
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