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VALCO MELTON
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MCP-4J
VALCO MELTON MCP-4J User Manual
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Section 3 - Basic features
MC122 - MCP-4J Control Unit
20
MCP-4J Control, Vertical; No EPC (074xx084)
Front Panel
Figure 3-3. M
CP-4J Control, Vertical; No EPC -
Front View
Bottom Panel
Figure 3-4. M
CP-4J Control, Vertical; No EPC -
Bottom View
V
alve Output 1-4 (blue)
Scanner Input 1-4 (yellow)
Encoder Input
External Commu
nication Port
Groundin
g
Screw
EPC2 Output
Beacon & Relay Outpu
ts for Jam
(not available in horiz
ontal)
Ethernet Port
USB Port
AC Power
Cable
Pump Power Connector
29
31
Table of Contents
Table of Contents
5
Section 1 - Introduction
11
Default Chapter
11
Features/Capabilities
11
System Description
11
Table of Contents
11
Section 2 - Safety and Use
13
Read Thoroughly before Handling Equipment
13
Symbols
13
Owner Responsibilities
14
Limitations of Use
14
Installation/Startup/Use Safety Information
15
Shut down Safety Information
16
Hot-Melt-Specific, General Safety Information
16
What to Do if Contact with Hot Adhesive Occurs
17
What to Do if Inhalation of Adhesive Fumes Occurs
17
What to Do if Adhesive-Related Fire or Explosion Occurs
18
Hose Safety Information
19
Section 3 - Basic Features
21
MCP-4J Control
21
Front Panel
21
Back Panel
22
Pinouts, Standard
23
Pinouts, Tri-Valve
27
MCP-4J Control, Vertical; no EPC (074Xx084)
30
Bottom Panel
30
Front Panel
30
MCP-4J Control, Vertical; with EPC (074Xx085)
31
Bottom Panel
31
Front Panel
31
MCP-4J Control, Vertical; 3NC Tipsealer (074Xx086)
32
Bottom Panel
32
MCP-4J Control, Horizontal; with EPC (074Xx087)
33
Back Panel
33
MCP-4J Control, Horizontal; no EPC (074Xx088)
34
Back Panel
34
MCP-4J Control, Horizontal; Folding Carton, Tipsealer (074Xx089)
35
Back Panel
35
MCP-4J Control, Horizontal; Dual External EPC (074Xx090)
36
Back Panel
36
MCP-4J Valve Driver Instructions
37
Wiring Configurations for Triggering the Valves
37
Wiring the Scanner Cable
37
Encoder Installation
39
Gear-Driven Encoder
39
Mechanical Installation of Encoder
39
Wheel-Driven Encoder
39
Section 4 - Programming
41
Mounting
41
Using the Operator Interface
41
The Operator Interface Buttons
41
The Main Menu Buttons
42
The Navigation Buttons
42
The Valve Buttons
42
Flash Memory Storage
43
Open a Highlighted Menu with the OK Button
44
The Edit Buttons
44
The Status Leds
45
Thumbwheel Vs. Single Digit Edit
45
Screen Contrast Adjustment
46
First Use Setup (Wizard)
46
Language
46
Application
47
Measurement Mode
48
Encoder
49
Valve Type
49
Finish Configuration
50
Jog Mode
50
Additional Setup Button Parameters
51
Language
51
Batch Counter
52
Jam Prevention
52
Jog Mode
52
Pattern Entry Mode
52
External Enable Signal
53
Output Configuration
53
Purge Signal
53
Menu Configuration
54
Tipsealer Enable
54
COM Interface Option
55
Enable the Interface
55
Scanner Menu
56
Scanner X Setup
56
Enter Password
57
Level 2 Password Options
58
Password Levels
58
Protected Level Mode
58
Change the Level 2 Default Password
60
Configure the Valve/Channel Settings
62
Compensation Time
62
Scanner Settings
63
Speed Settings
63
Valve Type
63
Encoder Settings
64
Valve - Timing Settings
64
Valve - Voltage Settings
64
Check Other Valves/Channels
65
Memory
65
Backup
66
Usb
66
Restore
67
Usb
67
Initialize Settings
68
Jam Detection
69
Jam Alarm Message
69
Jam Setup Menus
70
Encoder Menu Screen
72
Ratio Compensation
72
Direction Detection
73
Prescale Factor
73
Speed Calculation
73
Status Bar
74
Section 5 - Operation
75
Set the Pattern Menu Information
75
Scrolling through Valve Numbers with the Pattern Button
75
Gluing Mode
76
Scanner Lockout
77
Valve to Scanner Distance
77
Jog Mode Parameter
78
Scanner Number/Z Pulse
78
Batch Counter
79
Input Values/Gluing Mode
79
Glue Mode Screen Information
80
Pattern Mode
80
Stitch Mode
83
Auto Glue Mode
84
Auto Glue Mode Menus
84
Stitch Mode Menus
84
Continuous Glue Mode
85
Continuous Glue Mode Menus
85
Glue Pattern Length Range
85
Jam Detection
86
Jam Alarm Message
86
Jam Channel Configuration Menus
86
Set the Pressures
87
Minimum Speed/Pressure
87
Pressure Offset Value
87
Pressure Point 1 (PT1)
88
Pressure Point 2 (PT2)
88
Speed/Pressure Graphs - Examples
88
Purge Pressure
89
Set Purge Pressure
89
Helpful Hints about Pressures
90
Diagnostic Button
90
Total Products/Products Per Hour
90
Control Information
91
Scanner and Trigger Status
91
Valve Status
91
Version Information
91
Event History
92
Job Button
92
Load a Job
92
Save a Job
93
Section 6 - Maintenance
95
Purging the Adhesive
95
Performing Downtime Maintenance
95
Flushing the Glue System
96
Lubricating the System
96
Reprogramming with a USB Flash Drive
97
Replacing Micro-SD Card
98
Section 7 - Specifications
101
Max Valve Chart
101
Section 8 - Part Number List
103
How to Order Parts
103
MCP-4J, Vertical with EPC (074Xx084)
104
MCP-4J, Vertical W/O EPC (074Xx085)
107
MCP-4J, Vertical 3NC Tipsealer (074Xx086)
110
MCP-4J, Horizontal, with EPC (074Xx087)
113
MCP-4J, Horizontal, W/O EPC (074Xx088)
116
MCP-4J, Horizontal, Folding Carton Tipsealer (074Xx089)
119
MCP-4J, Horizontal, Dual External EPC (074Xx090)
122
Glue System Layouts with the MCP-4J
125
Layout Using FC Tipsealer Unit 074Xx089
125
Layout Using 3NC Tipsealer Unit 074Xx086
126
General Layout with One Valve and Scanner, Using the Vertical W/Epc Unit 074Xx084, or Horizontal W/Epc Unit 074Xx087
127
Layout for a Contact Boardrunner Setup Using the Vertical W/Epc Unit 074Xx084
128
Layout Where an External EPC Is Used on the External EPC Unit 074Xx090
129
Section 9 - Warranty
131
Warranty Information
131
Cold Glue Equipment and Electronic Controls
131
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment
131
Section 10 - Service
133
Appendix A - Job Charts
135
Appendix B - System Connectivity (Clearvision)
137
127
137
128
138
Gluer Connection Setup with 1 Network Card
139
Plugging the Control Gluer System in the BC7 Cabinet
139
Gluer Connection Setup with 2 Network Cards
141
Hardware Installation
141
Windows Configuration
142
Adding the Gluer Tab in BC7 System
144
Appendix C - Instruction Sheets for the MCP-4J
145
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VALCO MELTON MCP-4J Specifications
General
Brand
VALCO MELTON
Model
MCP-4J
Category
Controller
Language
English
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