VALCO MELTON MCP-4J - Page 8

Table of Contents MC122 - MCP-4J Control Unit
4
Set Purge Pressure ...................................................................................................................................... 79
Purge Pressure % ........................................................................................................................................ 79
Helpful Hints about Pressures ................................................................................................................ 80
Diagnostic Button ..................................................................................................................................................... 80
Total Products/Products per Hour .......................................................................................................... 80
Valve Status............................................................................................................................................ 81
Scanner and Trigger Status .................................................................................................................... 81
Version Information ................................................................................................................................ 81
Control Information ................................................................................................................................. 81
Event History .......................................................................................................................................... 82
Job Button ................................................................................................................................................................ 82
Load a Job .............................................................................................................................................. 82
Save a Job .............................................................................................................................................. 83
Section 6 - Maintenance ...................................................................................... 85
Purging the Adhesive .............................................................................................................................................. 85
Performing Downtime Maintenance ........................................................................................................................ 85
Flushing the Glue System ....................................................................................................................................... 86
Lubricating the System ............................................................................................................................................ 86
Reprogramming with a USB Flash Drive ................................................................................................................ 87
Replacing Micro-SD Card ........................................................................................................................................ 88
Section 7 - Specifications .................................................................................... 91
Max Valve Chart ...................................................................................................................................................... 91
Section 8 - Part Number List ................................................................................ 93
How to Order Parts .................................................................................................................................................. 93
MCP-4J, Vertical with EPC (074xx084) .................................................................................................................. 94
MCP-4J, Vertical w/o EPC (074xx085) ................................................................................................................... 97
MCP-4J, Vertical 3NC Tipsealer (074xx086) .......................................................................................................... 100
MCP-4J, Horizontal, with EPC (074xx087) ............................................................................................................. 103
MCP-4J, Horizontal, w/o EPC (074xx088) ............................................................................................................. 106
MCP-4J, Horizontal, Folding Carton Tipsealer (074xx089) ................................................................................... 109
MCP-4J, Horizontal, Dual External EPC (074xx090) ............................................................................................. 112
Glue System Layouts with the MCP-4J .................................................................................................................. 115
Layout using FC Tipsealer Unit 074xx089 ............................................................................................. 115
Layout using 3NC Tipsealer Unit 074xx086 ........................................................................................... 116
General Layout with one Valve and Scanner, using the Vertical w/EPC Unit 074xx084,
or Horizontal w/EPC Unit 074xx087 ....................................................................................................... 117
Layout for a Contact Boardrunner Setup using the Vertical w/EPC Unit 074xx084 ............................... 118
Layout where an External EPC is used on the External EPC Unit 074xx090 ........................................ 119
Section 9 - Warranty ............................................................................................ 121
Warranty Information ............................................................................................................................................... 121
Cold Glue Equipment and Electronic Controls ....................................................................................... 121
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment ............................................................. 121