Zebra ZXP 7 series Service Manual

P1036102-007 ZXP Series 7 Card Printer Service Manual i
Contents
Introduction .....................................................................................................................1
Description .............................................................................................................................................1
Theory of Operation .......................................................................................................3
Introduction ............................................................................................................................................3
Card Movement During Printing .............................................................................................................4
Printing Technologies and Ribbons ........................................................................................................6
Dye Sublimation Printing .................................................................................................................8
Thermal Transfer Printing ................................................................................................................ 8
System-Level Electronics .......................................................................................................................9
Main PCBA (CPU) .........................................................................................................................10
High-Capacity Output Hopper .............................................................................................................. 13
Hopper Cassette ............................................................................................................................13
Stacker ..........................................................................................................................................13
Troubleshooting ...........................................................................................................15
Introduction ..........................................................................................................................................15
OCP Error Messages ........................................................................................................................... 16
OCP Test Cards ................................................................................................................................... 25
Ethernet ...............................................................................................................................................26
Replacement Procedures for the Printer ...................................................................27
Introduction ..........................................................................................................................................27
Required Tools ..................................................................................................................................... 28
Removal Sequence ..............................................................................................................................29
Printer ............................................................................................................................................ 30
Feeder Module ..............................................................................................................................30
Flipper Module ...............................................................................................................................31
Options Module .............................................................................................................................31
Procedures ...........................................................................................................................................32
Reject Bin ......................................................................................................................................32
Feeder Cartridge ...........................................................................................................................34
Ribbon Drawer ...............................................................................................................................40
Card Guides ..................................................................................................................................42
Shroud for Options ........................................................................................................................44
Back Cover .................................................................................................................................... 45
Rear Feeder Cover ........................................................................................................................46
Options Cover ................................................................................................................................47

Zebra ZXP 7 series Specifications

General

Print Resolution	300 dpi
Connectivity	USB 2.0, Ethernet
Memory	64 MB standard
Print Technology	Dye-sublimation thermal transfer
Card Capacity	200 cards input hopper, 100 cards output hopper
Card Sizes	CR-80 ISO 7810, 2.12" (54 mm) x 3.38" (86 mm)
Power Requirements	100-240 VAC, 50-60 Hz