Zebra ZXP 7 series Service Manual

ii ZXP Series 7 Card Printer Service Manual P1036102-007
OCP PCBA ....................................................................................................................................49
Right Cover ....................................................................................................................................51
Print Cover .....................................................................................................................................58
Door Button and Latch ...................................................................................................................60
Left Side Cover ..............................................................................................................................63
Belt and Gear Panel ......................................................................................................................64
Bottom Cover .................................................................................................................................66
Feet ...............................................................................................................................................67
Reject Bin Bracket ......................................................................................................................... 68
Printer ............................................................................................................................................ 69
Main PCBA ....................................................................................................................................73
Ethernet PCBA ..............................................................................................................................76
Print Engine ................................................................................................................................... 77
Feeder/Flipper/Options Assembly ...............................................................................................137
Feeder/Flipper Assembly .............................................................................................................142
Ground Plate ...............................................................................................................................145
Power Switch ...............................................................................................................................147
Feeder Module ............................................................................................................................149
Flipper Module .............................................................................................................................157
Options Module ...........................................................................................................................180
Torque Tools Calibration Instructions ........................................................................................... 187
Replacement Procedures for Factory Installed Options .......................................191
Introduction ........................................................................................................................................191
Required Tools ................................................................................................................................... 192
Procedures .........................................................................................................................................193
Barcode Scanner Assembly ........................................................................................................193
SmartCard Control PCBA ............................................................................................................ 199
MIFARE/Contact Encoder Module ............................................................................................... 200
MIFARE Contact Encoder PCBA ................................................................................................. 203
Contact Station Module ...............................................................................................................205
Contact Station Module PCBA .....................................................................................................208
Pressure Roller Assembly ...........................................................................................................209
Replacement Procedures for the Laminator ...........................................................217
Introduction ........................................................................................................................................217
Required Tools ................................................................................................................................... 218
Removal Sequence ............................................................................................................................219
Procedures .........................................................................................................................................221
Back Cover .................................................................................................................................. 221
Side Cover ...................................................................................................................................222
Lock Replacement for Left Cover ................................................................................................ 223
Lower Door .................................................................................................................................. 225
Door Assembly (Door and Hinges) .............................................................................................. 227
Latch Assembly ...........................................................................................................................230
Laminator / Printer Separation .....................................................................................................232
Bottom Panel ............................................................................................................................... 236
Feet .............................................................................................................................................237
Mounting Plate .............................................................................................................................238
Molded Ribbon Spindle ...............................................................................................................240
Square Corner Spindle ................................................................................................................ 241
Laminator Heater Assembly ........................................................................................................242
Halogen Bulbs .............................................................................................................................243
24V Heater Fans .........................................................................................................................246
Motor and Plate Assembly ...........................................................................................................248
Laminator Controller PCBA .........................................................................................................251
Media Authentication PCBA .........................................................................................................253

Zebra ZXP 7 series Specifications

General

Print Resolution	300 dpi
Connectivity	USB 2.0, Ethernet
Memory	64 MB standard
Print Technology	Dye-sublimation thermal transfer
Card Capacity	200 cards input hopper, 100 cards output hopper
Card Sizes	CR-80 ISO 7810, 2.12" (54 mm) x 3.38" (86 mm)
Power Requirements	100-240 VAC, 50-60 Hz