Zebra ZXP 7 series Service Manual

P1036102-007 ZXP Series 7 Card Printer Service Manual iii
Top Laminator Control Motor ....................................................................................................... 254
Bottom Laminator Control Motor .................................................................................................255
Staging Motor ..............................................................................................................................256
Media Authentication Antenna PCBA .......................................................................................... 257
Front Frame .................................................................................................................................259
Static Brush .................................................................................................................................261
Cassette Latch Assembly (Top & Bottom) ...................................................................................262
Thermopiles (Top & Bottom) ........................................................................................................ 270
Top Thermopile Cable .................................................................................................................274
Bottom Thermopile Cable ............................................................................................................ 275
Flexible Ribbed Rollers (Left & Right) .........................................................................................276
Card Staging Nip Rollers (Left & Right) .......................................................................................277
Platen Overrun Roller (Top & Bottom) ......................................................................................... 278
Exit Rollers ..................................................................................................................................279
Cutters (Upper & Lower) ..............................................................................................................280
Laminate Ribbon Rollers (Top & Bottom) .................................................................................... 284
Card Entry Sensor Cable Assembly ............................................................................................ 285
Card Laminator Sensor Cable Assembly ..................................................................................... 286
Card Exit Sensor Cable Assembly ............................................................................................... 287
Door Sensor Cable Assembly .....................................................................................................288
Replacement Procedures for the High-Capacity Output Hopper ..........................289
Introduction ........................................................................................................................................289
Required Tools ................................................................................................................................... 290
Procedures .........................................................................................................................................291
Output Hopper Cassette ..............................................................................................................291
High-Capacity Output Hopper .....................................................................................................292
Left Side Panel ............................................................................................................................304
Platen Roller ................................................................................................................................ 311
Pressure Roller ............................................................................................................................313
Sensors .......................................................................................................................................316
Drive Assembly ............................................................................................................................329
Elevator .......................................................................................................................................339
Elevator Bushing .........................................................................................................................346
Base Housing ..............................................................................................................................347
Base Cover and Latch Assembly ................................................................................................. 354
PCBA ........................................................................................................................................... 355
Cleaning ......................................................................................................................361
Introduction ........................................................................................................................................361
Cleaning the Printer ...........................................................................................................................362
When to Clean .............................................................................................................................362
Initiate the Cleaning Process .......................................................................................................362
Clean the Card Path .................................................................................................................... 363
Clean the Feeder Path ................................................................................................................364
Polish the Printhead ....................................................................................................................365
Cleaning the Laminator ...................................................................................................................... 366
When to Clean .............................................................................................................................366
Initiate the cleaning process ........................................................................................................ 366
Clean the Laminator Card Path ................................................................................................... 367
Clean the Laminator Media Rollers .............................................................................................368
Clean the Laminator Oven (Heater Rollers) ................................................................................370
Cleaning the High-Capacity Output Hopper .......................................................................................373
Dual Cleaning Cartridge .....................................................................................................................374
Manual Feed Cleaning Cassette ........................................................................................................374
Cleaning Supplies ..............................................................................................................................374

Zebra ZXP 7 series Specifications

General

Print Resolution	300 dpi
Connectivity	USB 2.0, Ethernet
Memory	64 MB standard
Print Technology	Dye-sublimation thermal transfer
Card Capacity	200 cards input hopper, 100 cards output hopper
Card Sizes	CR-80 ISO 7810, 2.12" (54 mm) x 3.38" (86 mm)
Power Requirements	100-240 VAC, 50-60 Hz