3HEA 800 970-001 Rev. D, Mars 2006 Maintenance i
Maintenance
Tab 3: Maintenance
1 Maintenance intervals 1
1.1 Routine checks and preventive maintenance 1
1.1.1 Maintenance chart 1
2 Maintenance instructions 3
2.1 Mechanical maintenance 3
2.1.1 Lubrication of ball element and gear rack 3
2.1.2 Checking the lubrication system 3
2.1.3 Checking the grease injectors 3
2.1.4 Checking the central lubrication system 4
2.1.5 Cleaning and lubrication of gear racks 4
2.1.6 Lubrication in extremely dirty environments 4
2.1.7 Cleaning the linear guides 4
2.1.8 Refilling the lubricant 5
2.1.9 Filling the central lubrication system 6
2.1.10 Bleed the system 7
2.1.11 Locating blockage in Series-Flo systems 8
2.1.12 Check torque ball element 18
2.1.13 Gearbox 18
2.2 Electrical maintenance 19
2.2.1 Inspection of electrical operations 19
2.2.2 Checking the emergency stop 19
2.2.3 Checking wiring 19
2.2.4 Checking connectors 19
2.2.5 Inspecting the cable chain 19
2.2.6 Checking junction boxes 20
2.2.7 Checking the drive motor 20
2.2.8 Backup battery 20
3 Spare parts 21
3.1 Spare parts independent of length 21
3.1.1 Low voltage drive unit 21
3.1.2 Low voltage drive unit, mirrored 22
3.1.3 High voltage drive unit 1.0 m/s 23
3.1.4 High voltage mirrored drive unit 1.0 m/s 24
3.1.5 High voltage drive unit 1.5 m/s 25
3.1.6 High voltage mirrored drive unit 1.5 m/s 26
3.1.7 Carriage 27
3.1.8 Automatic lubrication system with grease injectors 28
3.1.9 Central lubrication system with timer 29
3.2 Spare parts dependent on length 31
3.2.1 Cable tray compact 31
3.2.2 Cable tray covered 32
3.2.3 Stand 33
3.2.4 Cables 34
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