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ABB IRBT 2005 User Manual

ABB IRBT 2005
290 pages
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ROBOTICS
Product manual
IRBT 2005

Table of Contents

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ABB IRBT 2005 Specifications

General IconGeneral
BrandABB
ModelIRBT 2005
CategoryRobotics
LanguageEnglish

Summary

Overview of this manual

Product Documentation

Details categories of user documentation from ABB Robotics, including product manuals, technical reference manuals, and application manuals.

How to Read the Product Manual

Explains how to interpret procedures, references to figures, required equipment, safety information, and illustrations within the manual.

Safety

General Safety Information

Covers limitation of liability, nation/region specific regulations, safe access, safe handling, and safe design principles for robot systems.

Safety Actions

Provides essential safety actions including fire extinguishing, emergency release of robot axes, and power switch procedures.

Safety Risks

Details safety risks during installation, service, and operational disturbances, including risks from moving robots and electrical hazards.

Safety Signals and Symbols

Explains safety signals in the manual, including danger levels (DANGER, WARNING, CAUTION) and their significance.

Safety Symbols on Product Labels

Describes safety symbols used on product labels, covering warnings, cautions, prohibitions, and specific hazard indicators.

Installation and Commissioning

Before Starting the Track Motion

Outlines the essential steps to be performed before initiating the track motion IRBT 2005, including unpacking and system setup.

Operating Requirements

Specifies protection standards, explosive environments, ambient temperature, and relative humidity requirements for operation.

Unpacking

Details the procedures for acceptance inspection, including identification plates, and the process of unpacking the track motion.

Lifting the Track Motion

Covers actions before lifting, lifting zones, and methods for lifting using fork lifts or overhead cranes.

Technical Data for Track Motion

Provides technical specifications including travel length, dimensions, weight, and airborne noise level for the IRBT 2005 track motion.

Measures of the Carriage Table

Illustrates dimensions and hole configurations for robot and transfer carriage tables, essential for fixture design.

On-site Installation

Details foundation requirements, mounting bolts, hole configuration, track motion overview, and assembly procedures for track sections.

Assembling the Manipulator and Cable Tray

Covers assembling the manipulator, including cable chain orientation, robot capacity, and mounting positions.

Electrical Installation

Explains cabling from the controller, connection points, and inspection of cables and covers prior to start-up.

Software Installation

Guides through starting the system for the first time, creating and downloading systems, setting software limits, and defining base frames.

Lubrication

Details procedures for replacing grease cartridges in MEMOLUBĀ® pumps and configuring the grease pump.

Commissioning

Provides a checklist for IRBT 2005 before commissioning, covering cables, lubrication system, and track foundation checks.

Maintenance

Maintenance Schedule and Expected Component Life

Specifies maintenance intervals and provides expected component life for cables, chain, gearbox, and ball bearing blocks.

Activities 100 km or 1 week

Details maintenance tasks for cleaning the rack and linear guides, including required lubricants and procedures.

Activities 3 months

Covers inspection of the cable chain, including checking cables, glide shoes, strapping, and fasteners.

Activities 12 months

Includes inspection of cables, connectors, mechanical stops, gear wheel, gearbox, backlash, and leveling adjustments.

Activities 36 months

Details the procedure for replacing the SMB battery, including safety warnings and disposal instructions.

Repair

Replacing the Linear Guides

Provides step-by-step instructions for removing and refitting linear guides, including necessary tools and checks.

Replacing the Ball Bearing Blocks

Guides through the process of removing and refitting ball bearing blocks, including safety precautions and calibration steps.

Replacing the Racks

Details the procedure for removing and refitting racks, including alignment tools and tightening torque specifications.

Replacing the Mechanical Stops

Explains how to remove and refit mechanical stops, including necessary tools and tightening torque for secure installation.

Replacing the Motor

Covers the procedure for replacing the motor, including preparation, loosening the carriage, and drive train removal.

Replacing the Gearbox

Provides detailed steps for replacing the gearbox, including removing the motor, drive train, and refitting the new unit.

Replacing the Gear Wheel

Details the process for replacing the gear wheel, including drive train and motor removal, and refitting procedures.

Adjusting the Gearbox Backlash

Explains how to adjust gearbox backlash using a specialized tool, including tightening screws and checking readings.

Replacing the Felt Gear

Guides through the process of replacing the felt gear, including preparation, drive train loosening, and felt gear removal/refitting.

Replacing the Cable Chain and Cables

Covers replacing the entire cable chain and individual cables, including moving the carriage and test runs.

Replacing the Side Links and Glide Shoes

Details how to replace side links and glide shoes on the cable chain, including removal and refitting procedures.

Replacing the Cables

Provides instructions for replacing individual cables, including test runs and securing cables to the carriage and tray.

Replacing SMB board

Explains the procedure for removing and refitting the SMB board, including safety precautions and counter updates.

Cut the paint or surface on the robot before replacing parts

Describes how to carefully cut and grind paint edges to avoid cracking and ensure a smooth surface during part replacement.

Calibration

Fine Calibration

Details the procedure for fine calibration, required after mechanical intervention or when resolver values change.

Update Revolution Counters

Explains the procedure to update revolution counter values, necessary after loss of memory or system reconnection.

Defining Base Frame

Describes the importance of defining the base frame for running coordinated axes and running the robot on its track motion.

Decommissioning

Environmental Information

Provides information on hazardous materials, disposal regulations, and environmental impact of spills.

Reference Information

Applicable Standards

Lists applicable EN ISO and European standards relevant to the product's design and safety requirements.

Unit Conversion

Provides a converter table for common units used in the manual, such as length, weight, pressure, force, moment, and volume.

Screw Joints

Details various types of screw joints, tightening procedures, torque values, and lubrication methods for secure assembly.

Standard Tools

Lists standard tools required for service, repair, and installation activities, categorized for easy reference.

Special Tools

Lists special tools required for specific service activities, including part numbers and notes on their usage.

Lifting Accessories and Lifting Instructions

Mentions that different lifting accessories are specified in procedures and their instructions should be stored for reference.

HILTI Adhesive Anchor

Provides technical data, design resistance, and temperature ranges for HILTI adhesive anchors used in installation.

Spare Parts

Spare Part Lists and Illustrations

Indicates that spare parts and exploded views are available as a separate document on the myABB Business Portal.

Circuit Diagrams

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