ABB IRBT 2005 User Manual

Table of contents
9Overview of this manual ...................................................................................................................
12Product documentation ....................................................................................................................
14How to read the product manual ......................................................................................................
151 Safety
151.1 General safety information ..................................................................................
151.1.1 Limitation of liability .................................................................................
171.1.2 Protective stop and emergency stop ...........................................................
181.2 Safety actions ...................................................................................................
181.2.1 Fire extinguishing ....................................................................................
191.2.2 Emergency release of the robot axes ..........................................................
201.2.3 Make sure that the main power has been switched off ....................................
211.3 Safety risks ......................................................................................................
211.3.1 Safety risks during installation and service work on robots ..............................
231.3.2 Moving robots are potentially lethal ............................................................
241.3.3 First test run may cause injury or damage ....................................................
251.3.4 Work inside the working range of the robot ..................................................
261.3.5 Enabling device and hold-to-run functionality ...............................................
271.3.6 Risks associated with live electric parts .......................................................
291.3.7 The unit is sensitive to ESD .......................................................................
301.3.8 Hot parts may cause burns .......................................................................
311.3.9 Safety risks related to pneumatic/hydraulic systems ......................................
321.3.10 Brake testing ..........................................................................................
331.3.11 Safety risks during handling of batteries ......................................................
341.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
361.4 Safety signals and symbols .................................................................................
361.4.1 Safety signals in the manual ......................................................................
381.4.2 Safety symbols on product labels ...............................................................
452 Installation and commissioning
452.1 Before starting the track motion ...........................................................................
462.2 Operating requirements ......................................................................................
482.3 Unpacking .......................................................................................................
482.3.1 Acceptance inspection .............................................................................
492.3.2 Storage .................................................................................................
512.3.3 Unpacking .............................................................................................
522.3.4 Lifting the track motion .............................................................................
522.3.4.1 Actions before lifting ....................................................................
532.3.4.2 Lifting and moving track motion IRBT 2005 .......................................
582.3.4.3 Lifting weight ..............................................................................
592.3.4.4 Lifting cable chain ........................................................................
642.3.5 Technical data for track motion ..................................................................
742.3.6 Measures of the carriage table ...................................................................
782.4 On-site installation ............................................................................................
782.4.1 Foundation ............................................................................................
792.4.2 Mounting bolts ........................................................................................
802.4.3 Hole configuration ...................................................................................
822.4.4 Track motion IRBT 2005 overview ..............................................................
832.4.5 Assembling the sections of the track motion IRBT 2005 (Longer than 9 m) .........
922.4.6 Positioning the stand ...............................................................................
962.4.7 Geometric alignment of track motion IRBT 2005 ............................................
992.4.8 Moving the carriage manually ....................................................................
1032.4.9 Connecting long tracks .............................................................................
1082.5 Assembling the manipulator and cable tray ............................................................
1082.5.1 Assembling the manipulator ......................................................................
1102.5.2 Mounting of manipulator on the track ..........................................................
Product manual - IRBT 2005 5
3HAC051130-001 Revision: F
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Table of contents

ABB IRBT 2005 Specifications

General

Brand	ABB
Model	IRBT 2005
Category	Robotics
Language	English