1132.5.3 Changing manipulator orientation ...............................................................
1162.5.4 Assembling the cable tray .........................................................................
1182.6 Electrical installation ..........................................................................................
1182.6.1 The cabling from the controller ..................................................................
1202.6.2 Connections ...........................................................................................
1202.6.2.1 Introduction ................................................................................
1212.6.2.2 Connectors on controller, IRC5 ......................................................
1222.6.3 Inspection of cables and covers prior to start-up ...........................................
1232.7 Software installation ..........................................................................................
1232.7.1 Starting the system for the first time ...........................................................
1242.7.2 Creating and downloading a system ...........................................................
1262.7.3 Setting upper and lower software limits for the track ......................................
1332.7.4 Base frame configuration ..........................................................................
1332.7.4.1 Introduction ................................................................................
1352.7.4.2 Configuration examples ................................................................
1392.7.5 Configuration of additional load .................................................................
1402.8 Lubrication .......................................................................................................
140
2.8.1 Replacing the grease cartridge in grease pump MEMOLUB
®
EPS ...................
144
2.8.2 Configuration of grease pump MEMOLUB
®
.................................................
1452.9 Commissioning .................................................................................................
1452.9.1 Check list for IRBT 2005 before commissioning ............................................
1493 Maintenance
1493.1 Introduction ......................................................................................................
1503.2 Maintenance schedule and expected component life ...............................................
1503.2.1 Specification of maintenance intervals ........................................................
1513.2.2 Maintenance schedule .............................................................................
1533.2.3 Gearbox oil ............................................................................................
1543.2.4 Expected component life ..........................................................................
1553.3 Activities 100 km or 1 week .................................................................................
1553.3.1 Cleaning the rack ....................................................................................
1573.3.2 Cleaning the linear guides .........................................................................
1593.4 Activities 1 month ..............................................................................................
1593.4.1 Inspecting the automatic lubrication system .................................................
1623.4.2 Emergency stop and stroke limit system ......................................................
1633.4.3 Inspecting the cables and connectors .........................................................
1643.5 Activities 3 months ............................................................................................
1643.5.1 Inspecting the cable chain ........................................................................
1683.5.2 Inspecting the felt gear .............................................................................
1693.6 Activities 12 months ..........................................................................................
1693.6.1 Inspecting the cables and connectors .........................................................
1703.6.2 Inspecting the mechanical stops ................................................................
1713.6.3 Inspecting the gear wheel, gearbox and backlash ..........................................
1733.6.4 Adjusting the leveling ...............................................................................
1743.7 Activities 36 months ..........................................................................................
1743.7.1 Replacing SMB battery .............................................................................
1774 Repair
1774.1 Introduction ......................................................................................................
1784.2 Replacing the linear guides .................................................................................
1824.3 Replacing the ball bearing blocks .........................................................................
1874.4 Replacing the racks ...........................................................................................
1904.5 Replacing the mechanical stops ...........................................................................
1924.6 Replacing the motor, gearbox and gear wheel ........................................................
1924.6.1 Replacing the motor ................................................................................
2044.6.2 Replacing the gearbox .............................................................................
2164.6.3 Replacing the gear wheel ..........................................................................
2294.7 Adjusting the gearbox backlash ...........................................................................
6 Product manual - IRBT 2005
3HAC051130-001 Revision: F
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